Automatic Tube Filling Machine MTF600 & HC20 | High-Precision

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Automatic Tube Filling Machine MTF600 HC20 with Patented Lifting Device

Our tube filling machine including MTF600 and HC20 adopts self-developed patented hose lifting and guiding devices, suitable for filling various hoses in cosmetics and food industries. It has high filling accuracy, stable structure and complete degassing function, with fast filling speed and easy operation. The machine complies with international quality standards, is easy to maintain and clean, and adapts to the filling of different specifications of hoses.
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Advantages of the product

Patent Lifting & Heating Device

Equipped with a number of independently developed patented devices such as double-head servo lifting device (ZL 2022 2 2654969.3) and double-tube heating lifting device (ZL 2022 2 2705841.5), the machine realizes the stable lifting and accurate positioning of the tube during the filling process. The heating function can adjust the temperature of the tube mouth according to the needs, facilitating the sealing of the tube after filling, and improving the sealing effect and firmness of the tube mouth.

Multi-specification Tube Adaptation

The machine can adapt to the filling and sealing of various specifications of soft tubes with different diameters and lengths, and can quickly adjust the equipment parameters to match different tube specifications without replacing a lot of molds and accessories, reducing the production preparation time and improving the production flexibility of the enterprise. It can also realize the filling of different materials such as paste, cream and liquid, with a wide application range.

Related products

Ointment filling and sealing machine is a specialized GMP-compliant automated equipment designed for the filling and sealing of pharmaceutical ointment and topical cream products into medical soft tubes, being an essential core device in the pharmaceutical industry for the production of anti-inflammatory ointments, burn ointments, anti-itch ointments, hemorrhoid ointments and other topical pharmaceutical products. This equipment is developed in strict accordance with pharmaceutical production quality management specifications, with core design requirements of ultra-high filling accuracy, aseptic production environment, firm and airtight sealing, and complete product traceability, and is specially adapted to the physical characteristics of pharmaceutical ointments with high viscosity, strict dosage control requirements, and the structural features of medical soft tubes made of medical-grade plastic, aluminum-plastic composite and sterile laminated materials. The ointment filling and sealing machine integrates multiple automated processes including aseptic empty tube feeding, high-precision positioning, quantitative aseptic filling, sterile sealing, laser coding, and finished product inspection, realizing the fully automated and aseptic production of pharmaceutical ointment tube products, and effectively avoiding product contamination and dosage errors caused by manual operations. The key technical components of the equipment include an aseptic material storage and conveying system with CIP/SIP functions, a servo-driven high-precision piston metering system, an aseptic sealing system, a laser coding system for traceability, and an intelligent GMP-compliant control system. The aseptic system can realize online cleaning and sterilization of the equipment without disassembly, meeting the strict aseptic production requirements of the pharmaceutical industry; the metering system ensures filling error within ±0.2%, far higher than the industry average, to meet the precise dosage requirements of pharmaceutical products. In pharmaceutical production applications, this machine is widely used in pharmaceutical factories and biomedical enterprises, adapting to sterile medical tube specifications from 1g small-dose to 100g large-dose, supporting fast switching between different types of ointment products, and the whole production process is free of manual direct contact with materials and products, ensuring the hygiene, safety and consistency of pharmaceutical products. Discus (Shenzhen) Technology Co., Ltd. has rich experience in the R&D and production of pharmaceutical equipment, and its independently developed ointment filling and sealing machine integrates a number of national utility model patents related to aseptic filling and hose processing, such as the double-head servo lifting device, filling equipment hose guiding device, and cosmetic bottle clamping and fixing device. The company's equipment adopts a fully enclosed Class 10000 clean aseptic structure, and the entire production process is carried out in a positive pressure aseptic environment to effectively prevent external dust and bacterial contamination. The material contact parts are all made of 316L medical-grade stainless steel, which is corrosion-resistant, easy to clean, and meets the highest hygiene standards of pharmaceutical production. The sealing system adopts advanced ultrasonic aseptic sealing technology, which can form a firm and airtight seal on the tail of medical soft tubes of different materials without producing harmful substances, and the sealed part is smooth and beautiful, effectively preventing product leakage and oxidation during storage and transportation. The laser coding system can print clear and non-erasable production date, batch number, shelf life, and drug approval number on the tube body, realizing complete traceability of pharmaceutical products in accordance with pharmaceutical supervision requirements. The equipment is equipped with an intelligent control system that complies with GMP specifications, which can record all production data in real time, support data export and traceability, and have functions such as automatic fault alarm, emergency stop, and no-tube no-filling, ensuring the safe and stable operation of the production line. All equipment has passed CE, FDA and GMP international certifications, and meets the pharmaceutical production standards of various countries and regions. In practical application cases, the company's ointment filling and sealing machine has been applied to the production lines of many domestic and foreign pharmaceutical enterprises, and has been highly recognized for its excellent aseptic performance, ultra-high filling accuracy, and stable operation. The company provides professional GMP-compliant technical training, on-site installation and debugging, and long-term after-sales maintenance services for pharmaceutical customers, and can customize aseptic production solutions according to the customer's production scale and process requirements, such as matching with aseptic material mixing equipment and finished product sterile packaging equipment to form a complete pharmaceutical ointment automatic production line.

Frequently Asked Questions

What models of tube filling machines does Discus have?

Discus has a variety of tube filling machine models including MTF600, HC20 and Soft Tube MTF60, which are designed for different tube filling needs in the cosmetics and related industries. The MTF600 is a fully automatic tube filling machine with high filling efficiency and precision, suitable for large-scale industrial production; the HC20 is a cost-effective tube filling machine with flexible operation, suitable for small and medium-sized production lines and small-batch production; the Soft Tube MTF60 is specially designed for soft tube filling, with good adaptability to various soft tube materials and specifications, meeting the diversified filling needs of customers.
Discus's tube filling machine applies a number of self-developed utility model patent technologies, all invented by Hu Liang and owned by the company, including hose lifting device, hose guiding device for filling equipment, double-head servo lifting device and double-tube heating lifting device for filling equipment. These patent technologies optimize the structure and working process of the tube filling machine, improve the filling precision and stability of the machine, make the feeding and positioning of the hose more accurate, and the heating and lifting of the tube more reasonable, greatly improving the overall performance and production efficiency of the tube filling machine.

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customer evaluation

Avery Mitchell

This tube filling machine fills and seals cosmetic tubes smoothly, the sealing is tight and no leakage. The filling amount is accurate, suitable for toothpaste and facial cleanser tubes.

Lily Perez

The filling and sealing speed is fast, which greatly improves our tube product production efficiency. It can be connected to the automatic feeding line.

Ethan Roberts

It is adjustable for various tube diameters and lengths, the adjustment is simple and quick. The finished tubes have a high qualification rate.

Chloe Hughes

The machine is made of high-quality materials, durable and with low daily maintenance costs. The operation is stable and no frequent faults occur.

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Patented Lifting & Guiding Device

Patented Lifting & Guiding Device

With patented hose lifting and guiding devices, our tube filling machine ensures accurate tube positioning and smooth filling, improving production accuracy and efficiency. The patented design is exclusive and reliable. Contact us for patent application details.
Multi-model for Different Tubes

Multi-model for Different Tubes

Offering MTF600, HC20 and other models, the machine is suitable for plastic, composite and other types of tubes in cosmetics and daily chemical industries. It supports different tube calibers and lengths. Reach out for model parameters.
Sealing & Filling Integration

Sealing & Filling Integration

Realizing integrated automatic tube filling and sealing, the machine has compact structure and saves production space. It has good sealing effect, preventing product leakage and deterioration. Contact us for filling and sealing effect display.