Ointment filling and sealing machine is a specialized GMP-compliant automated equipment designed for the filling and sealing of pharmaceutical ointment and topical cream products into medical soft tubes, being an essential core device in the pharmaceutical industry for the production of anti-inflammatory ointments, burn ointments, anti-itch ointments, hemorrhoid ointments and other topical pharmaceutical products. This equipment is developed in strict accordance with pharmaceutical production quality management specifications, with core design requirements of ultra-high filling accuracy, aseptic production environment, firm and airtight sealing, and complete product traceability, and is specially adapted to the physical characteristics of pharmaceutical ointments with high viscosity, strict dosage control requirements, and the structural features of medical soft tubes made of medical-grade plastic, aluminum-plastic composite and sterile laminated materials. The ointment filling and sealing machine integrates multiple automated processes including aseptic empty tube feeding, high-precision positioning, quantitative aseptic filling, sterile sealing, laser coding, and finished product inspection, realizing the fully automated and aseptic production of pharmaceutical ointment tube products, and effectively avoiding product contamination and dosage errors caused by manual operations. The key technical components of the equipment include an aseptic material storage and conveying system with CIP/SIP functions, a servo-driven high-precision piston metering system, an aseptic sealing system, a laser coding system for traceability, and an intelligent GMP-compliant control system. The aseptic system can realize online cleaning and sterilization of the equipment without disassembly, meeting the strict aseptic production requirements of the pharmaceutical industry; the metering system ensures filling error within ±0.2%, far higher than the industry average, to meet the precise dosage requirements of pharmaceutical products. In pharmaceutical production applications, this machine is widely used in pharmaceutical factories and biomedical enterprises, adapting to sterile medical tube specifications from 1g small-dose to 100g large-dose, supporting fast switching between different types of ointment products, and the whole production process is free of manual direct contact with materials and products, ensuring the hygiene, safety and consistency of pharmaceutical products. Discus (Shenzhen) Technology Co., Ltd. has rich experience in the R&D and production of pharmaceutical equipment, and its independently developed ointment filling and sealing machine integrates a number of national utility model patents related to aseptic filling and hose processing, such as the double-head servo lifting device, filling equipment hose guiding device, and cosmetic bottle clamping and fixing device. The company's equipment adopts a fully enclosed Class 10000 clean aseptic structure, and the entire production process is carried out in a positive pressure aseptic environment to effectively prevent external dust and bacterial contamination. The material contact parts are all made of 316L medical-grade stainless steel, which is corrosion-resistant, easy to clean, and meets the highest hygiene standards of pharmaceutical production. The sealing system adopts advanced ultrasonic aseptic sealing technology, which can form a firm and airtight seal on the tail of medical soft tubes of different materials without producing harmful substances, and the sealed part is smooth and beautiful, effectively preventing product leakage and oxidation during storage and transportation. The laser coding system can print clear and non-erasable production date, batch number, shelf life, and drug approval number on the tube body, realizing complete traceability of pharmaceutical products in accordance with pharmaceutical supervision requirements. The equipment is equipped with an intelligent control system that complies with GMP specifications, which can record all production data in real time, support data export and traceability, and have functions such as automatic fault alarm, emergency stop, and no-tube no-filling, ensuring the safe and stable operation of the production line. All equipment has passed CE, FDA and GMP international certifications, and meets the pharmaceutical production standards of various countries and regions. In practical application cases, the company's ointment filling and sealing machine has been applied to the production lines of many domestic and foreign pharmaceutical enterprises, and has been highly recognized for its excellent aseptic performance, ultra-high filling accuracy, and stable operation. The company provides professional GMP-compliant technical training, on-site installation and debugging, and long-term after-sales maintenance services for pharmaceutical customers, and can customize aseptic production solutions according to the customer's production scale and process requirements, such as matching with aseptic material mixing equipment and finished product sterile packaging equipment to form a complete pharmaceutical ointment automatic production line.
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