HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Auto liquid filling machine is a highly automated filling equipment designed for the mass production of liquid products in the cosmetics, food, beverage, medicine, chemical, and daily chemical industries, realizing the fully automated process of bottle feeding, positioning, precise filling, and discharging without manual intervention, and is the core equipment of the automatic liquid production line. Discus (Shenzhen) Technology Co., Ltd., a professional manufacturer of industrial filling equipment with strong technical strength, has developed a series of auto liquid filling machines with advanced technology, high efficiency, and stable performance, complying with international quality standards such as CGMP, CE, FDA, and ISO 12100:2010, and can be customized according to the specific characteristics of customers’ liquid products and production requirements. The auto liquid filling machine is composed of multiple functional modules, including an automatic bottle unscrambler, filling host, bottle conveying system, control system, and automatic protection system, with each module closely coordinated to realize efficient and continuous production. The automatic bottle unscrambler can automatically sort and orient empty bottles (glass bottles, plastic bottles, PET bottles) of various specifications, and convey them to the filling station in an orderly manner, avoiding bottle collision and damage, and the feeding speed can be adjusted according to the filling speed. The filling host is equipped with multiple filling heads (4-32 heads optional) and a high-precision metering system, which can realize simultaneous filling of multiple bottles, greatly improving production efficiency. The metering system adopts piston pumps, gear pumps, electromagnetic flow meters, or volumetric filling systems, with a filling precision controlled within ±0.1ml for small-volume filling (10ml-100ml) and ±1ml for large-volume filling (100ml-5L), ensuring the consistency of the filling volume for each bottle. The filling method can be flexibly selected according to the physical and chemical properties of the liquid: gravity filling is suitable for low-viscosity, non-foaming liquids such as water and facial toner; pressure filling is suitable for foaming liquids such as carbonated drinks and hand sanitizer, and high-viscosity liquids such as edible oil and cosmetic emulsion; vacuum filling is suitable for volatile liquids such as alcohol and perfume, and liquids that are easily oxidized. All parts in contact with liquid are made of food-grade 304/316 stainless steel and corrosion-resistant engineering plastics, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production, and the filling nozzle is designed with an anti-dripping, anti-splashing, and anti-foaming structure, effectively preventing liquid waste and bottle contamination. The bottle conveying system adopts a high-precision servo conveyor belt and a bottle positioning device, ensuring the stable conveying and accurate positioning of bottles during the filling process, and the conveying speed is synchronized with the filling speed to realize coordinated production. The control system adopts a PLC control system and a large-size touch screen human-computer interaction interface, which can realize centralized control and real-time monitoring of the entire filling process, store multiple sets of production recipes (up to 100 sets), realize quick switching between different liquid products and different filling volumes, and automatically record production data such as output, filling volume, and equipment operation status, facilitating enterprise production management and quality traceability. The auto liquid filling machine is equipped with a complete automatic protection system, which can automatically detect abnormalities such as no bottle, insufficient liquid supply, filling nozzle blockage, bottle jamming, and overpressure, and automatically stop the corresponding module and give an alarm, avoiding product waste and equipment damage, and ensuring the personal safety of operators. In practical application scenarios, a large edible oil production enterprise in East China adopted the company’s auto liquid filling machine for its 1L, 2L, and 5L plastic bottle edible oil filling line, configuring 12 filling heads, realizing a filling speed of 800 bottles per minute, a product qualification rate of 99.9%, and a labor cost reduction of more than 90% compared with the traditional semi-automatic filling line. A high-end cosmetic enterprise in Europe adopted the equipment for its facial essence and perfume filling line, configuring 8 filling heads, realizing the precise filling of 10ml, 30ml, and 50ml glass bottles, with a filling precision of ±0.05ml, effectively preventing the volatilization of active ingredients and ensuring product quality. The company can customize the auto liquid filling machine according to the customer’s specific liquid product characteristics, bottle type, filling volume, and production scale, such as adding a sterile filling system for medical products, optimizing the degassing system for foaming liquids, increasing the number of filling heads to improve production capacity, and integrating with capping machines, labeling machines, and other equipment to form a complete automatic production line, and provide one-stop solutions including equipment installation, commissioning, technical training, and after-sales maintenance.