Automatic Tube Filling Machine MTF600 & HC20 | High-Precision

Discus (Shenzhen) Technology Co., Ltd. is a leading manufacturer of automatic tube filling and sealing machines in the industry, which has been deeply engaged in the research and development and production of automatic tube filling and sealing equipment for many years, and the developed automatic tube filling and sealing machine is an integrated high-efficiency equipment integrating tube filling and sealing functions, which is suitable for the production of tube products in various industries such as cosmetics, medicine, food, daily chemicals and industrial chemicals, and can realize the fully automated operation of the whole process from empty tube feeding, precise filling, tube sealing to finished product output, without manual intervention, greatly improving the production efficiency and reducing the labor cost. The equipment adopts advanced vacuum filling and ultrasonic/hot sealing dual technology, in the filling link, it can realize the precise filling of materials with different viscosities, from low-viscosity liquids to high-viscosity creams and pastes, and the vacuum degassing function can effectively eliminate air bubbles in the materials, ensure the uniform density of the filled products, and the filling accuracy is up to 卤0.3%, meeting the high-precision production requirements of different industries; in the sealing link, it can flexibly select ultrasonic or hot sealing technology according to the material characteristics of the tube and the product requirements, the ultrasonic sealing has the advantages of fast speed, good sealing effect and high strength, and the hot sealing is suitable for large-scale mass production with high production efficiency. The automatic tube filling and sealing machine is equipped with a number of patented structural designs, including the automatic filling structure for cosmetic filling, the hose lifting device, the belt turntable cup chain conveying device and the double-head servo lifting device for filling equipment, which effectively improves the stability, accuracy and efficiency of the filling and sealing process, ensures the consistent filling volume and sealing effect of each tube, and reduces the product defect rate to less than 0.1%. The equipment adopts a high-performance PLC control system and a human-machine interface touch screen, which can realize the centralized control and real-time monitoring of the whole production process, the operator can set and adjust various production parameters such as filling volume, sealing temperature, production speed and tube specification on the touch screen, and the system can automatically record the production data, which is convenient for the enterprise to carry out production management and data analysis. Compliant with CGMP, CE, FDA and ISO 12100:2010 certification standards, the equipment meets the production hygiene, safety and quality requirements of various industries, all parts in contact with the product are made of 304/316 stainless steel, which is easy to clean and disinfect, and the whole machine is designed with dust and pollution prevention, which can adapt to the dust-free and sterile workshop production environment of the pharmaceutical and cosmetic industries. The equipment has the characteristics of fast variety switching and strong adaptability, which can adapt to the production of tubes of different materials (plastic, aluminum plastic composite, aluminum) and different specifications (diameter 10-60mm, length 50-200mm), and when replacing different tubes and product formulations, the equipment can complete the adjustment of molds and parameters in 5-10 minutes, reducing the production downtime. The automatic tube filling and sealing machine has a high production capacity, which can reach 30-120 tubes per minute according to the product specifications, and has been widely applied in the production lines of many domestic and foreign enterprises, including the cooperation with Japanese and Thailand customers in cosmetic and daily chemical projects, and has been highly praised by customers for its stable performance, high degree of automation and good product consistency. The company provides a complete set of solutions for the equipment, including pre-sales technical design, on-site installation and commissioning, operator technical training, after-sales maintenance and spare parts supply, and can provide personalized customization services according to the customer's production needs, such as the customization of filling head number, production capacity and control system, to meet the diversified production needs of different industries.