Cream tube filling machine is a specialized high-precision automated equipment for the filling of various cream and paste cosmetic products into cosmetic cream tubes (plastic, aluminum-plastic composite, laminated), which is a core production device in the cosmetics industry for manufacturing facial cream, hand cream, body cream, eye cream, neck cream and other cream cosmetic tube products. This equipment is engineered to address the physical characteristics of cream products with high viscosity, poor fluidity, easy adhesion and easy precipitation, and the structural features of cosmetic cream tubes with diverse specifications and high requirements for filling accuracy, with core technical features of precise quantitative filling, anti-drip filling, material heating and stirring, and fast product switching, which can ensure accurate filling dosage, uniform material filling, and no material adhesion and dripping, effectively solving the problems of filling inaccuracy, material waste and uneven product quality caused by manual filling and ordinary filling equipment. The cream tube filling machine is composed of a cosmetic cream tube automatic feeding and positioning system, a cream material storage and feeding system with heating and constant temperature stirring functions, a servo-driven precision piston metering filling system, an anti-drip and anti-adhesion filling nozzle, and an intelligent touch screen control system. The cream tube positioning system adopts a flexible pneumatic clamping structure, which can adapt to cream tubes of different materials and specifications (from 5ml small sample tubes to 200ml large commercial tubes), and avoid tube body deformation caused by excessive clamping force; the material storage and feeding system is the core component of the equipment, equipped with a heating jacket and a constant temperature stirring device, the heating temperature can be adjusted from room temperature to 60℃ steplessly, which can reduce the viscosity of cream materials, prevent material precipitation and solidification, and ensure smooth and uniform material feeding; the servo-driven precision piston metering system has a high filling accuracy with an error controlled within ±0.3%, which can ensure the consistent dosage of each cream tube product, meeting the strict quality requirements of the cosmetics industry; the anti-drip and anti-adhesion filling nozzle is coated with a non-stick Teflon layer, which can effectively prevent cream material adhesion and dripping, keeping the cream tube mouth clean and avoiding material waste. In the production of cosmetics enterprises, this machine is widely used in both small and medium-sized cosmetics enterprises and large-scale cosmetics manufacturers, and can be used independently or matched with cream tube sealing machines, coding machines and sorting machines to form a complete cream cosmetic tube product automatic production line, realizing the integration of filling, sealing, coding and sorting. For small and medium-sized enterprises, the semi-automatic cream tube filling machine with the advantages of simple operation, small floor space and low investment cost is the first choice, which is suitable for small batch production and multi-variety trial production; for large-scale cosmetics manufacturers, the fully automatic cream tube filling machine with high automation, high production efficiency and unmanned operation is more suitable, which can meet the large-scale mass production needs of cream cosmetic tube products. Discus (Shenzhen) Technology Co., Ltd. has a complete product series of cream tube filling machines, covering semi-automatic, fully automatic, single-head and multi-head models, which integrate a number of national utility model patents such as the automatic filling structure for cosmetic filling, filling equipment hose lifting device and hose guiding device, and are specially developed for the production characteristics of cream cosmetic products. The company's fully automatic cream tube filling machine adopts a servo indexing turntable structure, which can realize continuous and automatic processes of cream tube feeding, positioning, filling and finished product output, with a production efficiency of up to 60-80 tubes per minute, and the whole machine is made of food-grade 304 stainless steel, designed with a fully enclosed structure that is easy to clean and disinfect, complying with CGMP, CE, FDA and ISO 12100:2010 international certification standards, meeting the strict hygiene and production specifications of the cosmetics industry. The equipment is equipped with an intelligent touch screen control system, which can realize the setting and adjustment of filling volume, production speed, material heating temperature, stirring speed and other parameters, store multiple sets of production recipes (up to 50 sets), and realize one-click switching of different cream products and different cream tube specifications, without complex mechanical adjustments and part replacement, which greatly shortens the production switching time and improves the production efficiency of multi-variety and small-batch cosmetic production. The company's cream tube filling machine has a modular design, which can be equipped with different functional modules according to customer needs, such as a vacuum deaeration module to remove air bubbles in the cream material and improve the texture of the filled product; a laser coding module to print production date, batch number and shelf life on the cream tube during the filling process; a finished product sorting module to automatically sort and convey the filled cream tubes to the next process, realizing the connection with the subsequent sealing machine. In actual application cases, the company's cream tube filling machine has been successfully applied to the production lines of numerous cosmetics enterprises in Thailand, Japan and other countries, and has been highly praised for its stable operation, high filling accuracy, uniform material feeding and no material adhesion. The company provides comprehensive pre-sales and after-sales services for this equipment, including equipment selection according to customer production scale and product characteristics, on-site installation and debugging, professional operation and maintenance training, regular equipment maintenance, and timely supply of spare parts, and can design personalized filling solutions according to the customer's cream product characteristics, cream tube specifications and production line layout, helping customers improve production efficiency and product quality of cream cosmetic tube products.
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