Automatic Tube Filling Machine MTF600 & HC20 | High-Precision

Tube capping machine is a specialized automated equipment for the capping and sealing of the mouth of soft and hard tubes with screw caps, flip caps and press caps, being an important supporting device for tube product production lines in the cosmetics, pharmaceutical, daily chemical, food and beverage industries, and is used for the capping process of tube products such as cosmetic lotion tubes with flip caps, pharmaceutical gel tubes with screw caps, hand sanitizer tubes with press caps and food sauce tubes with screw caps. This equipment is engineered to adapt to different types of tube caps and tube mouth specifications, with core technical features of precise cap and tube positioning, uniform capping force, firm and airtight capping, and no cap damage, which can ensure that the cap is tightly combined with the tube mouth, prevent product leakage and external contamination, and extend the product shelf life, while effectively solving the problems of loose capping, cap damage and low efficiency caused by manual capping. The tube capping machine is composed of an automatic cap feeding and sorting system, a tube precise positioning system, a servo-driven capping and tightening mechanism, a cap pressing and sealing mechanism, and an intelligent control system. The automatic cap feeding and sorting system adopts a vibrating plate structure, which can realize continuous and stable feeding and automatic sorting of caps, ensuring that the caps are sent to the capping station in the correct direction without reverse caps and missing caps; the tube positioning system adopts a pneumatic clamping and lifting structure, which can adjust the height and position of the tube according to the tube and cap specifications, ensuring accurate alignment between the tube mouth and the cap; the capping and tightening mechanism adopts a servo-driven torque control structure, which can realize precise control of the capping torque, ensuring that the cap is tightened without slipping and the tube mouth is not damaged due to excessive torque, and the torque can be steplessly adjusted according to different cap and tube materials; the cap pressing and sealing mechanism is specially used for press caps and flip caps, which can realize precise pressing and sealing of the cap, ensuring the airtightness and opening performance of the cap. In practical production applications, this machine is usually matched with tube filling machines and tube sealing machines to form a complete tube product production line, and is widely used in various industries with different capping requirements: in the cosmetics industry, it is mainly used for capping flip caps and press caps of cosmetic tubes, with high requirements for the beauty of capping and the flexibility of cap opening and closing; in the pharmaceutical industry, it is used for capping screw caps of medical tubes, complying with GMP production specifications, with core requirements of capping tightness and asepsis, and the capping torque must be within the strict range specified by pharmaceutical regulations; in the daily chemical industry, it is used for capping various types of caps of daily chemical product tubes, with strong adaptability and high production efficiency; in the food and beverage industry, it is used for capping food-grade caps of food sauce and beverage concentrate tubes, meeting food hygiene and safety standards. Discus (Shenzhen) Technology Co., Ltd. has developed a series of tube capping machines with strong adaptability and reliable performance, which integrate a number of utility model patents related to material conveying and positioning, such as the filling equipment belt turntable cup chain conveying device and cosmetic bottle clamping and fixing device. The company's equipment is compatible with various cap types (screw caps, flip caps, press caps) and tube mouth specifications with a diameter of 8mm-50mm, and supports fast switching between different cap and tube specifications without replacing a large number of parts, only by adjusting the positioning and torque parameters on the control system, which greatly shortens the production switching time. The whole machine is made of food-grade 304 stainless steel, the parts in contact with the product are made of non-toxic and corrosion-resistant materials, complying with CE, FDA and ISO 12100:2010 international certification standards, and the machine is designed with a fully enclosed safety protection structure, which can effectively prevent industrial accidents and ensure the safety of operators. The equipment is equipped with a touch screen intelligent control system, which can realize the setting and adjustment of capping torque, production speed, cap feeding speed and other parameters, store multiple sets of capping recipes, and have functions such as automatic counting, no-tube no-capping, no-cap alarm, fault self-diagnosis and real-time alarm, which is easy to operate and manage. The production efficiency of the equipment can reach 80-120 tubes per minute, which can meet the large-scale mass production needs of enterprises, and the capping qualified rate is as high as 99.9%, ensuring stable product quality. The company's tube capping machine has a modular design, which can be equipped with different functional modules according to customer needs, such as a cap disinfection module for the pharmaceutical and food industries to meet aseptic production requirements, a laser coding module to print information on the cap during the capping process, and a finished product inspection module to detect unqualified capping products and automatically remove them, improving the qualified rate of finished products. In actual application cases, the equipment has been successfully applied to the production lines of many domestic and foreign cosmetics, pharmaceutical and daily chemical enterprises, and has been highly recognized for its stable capping performance, high production efficiency and strong adaptability. The company provides comprehensive pre-sales matching consultation, on-site installation and debugging, professional technical training and long-term after-sales maintenance services for customers, and can customize capping solutions according to the customer's tube and cap specifications, product characteristics and production line layout, such as designing a multi-station capping structure or matching with an automatic sorting and packaging system to form a more complete tube product production line.