Automatic Tube Filling Machine MTF600 & HC20 | High-Precision

Fully automatic tube filling machine is a high-end integrated automated equipment that realizes the fully automatic process of empty tube feeding, precise positioning, quantitative filling, anti-drip treatment and finished product sorting for various soft tubes (plastic, aluminum-plastic composite, laminated, aluminium), being a core production device in the cosmetics, pharmaceutical, daily chemical, food and industrial chemical industries for large-scale mass production of tube products. This equipment is the upgraded version of semi-automatic tube filling machines, with the core technical advantages of high automation, high production efficiency, high filling accuracy, low labor intensity and stable product quality, and can realize unmanned operation of the entire filling process, only requiring a small number of operators for material supplementation and equipment monitoring, greatly improving production efficiency and reducing production costs for enterprises. The fully automatic tube filling machine is composed of a high-speed automatic tube feeding system, a precision mechanical positioning system, a servo-driven high-precision metering filling system, a material storage and conveying system with multiple functions (heating, stirring, deaeration), an anti-drip filling nozzle group, a finished product automatic sorting and conveying system, and a central intelligent control system. The high-speed automatic tube feeding system adopts a vibrating plate feeding and mechanical sorting structure, which can realize continuous and stable feeding of empty tubes with a feeding speed matching the filling speed, ensuring no missing feeding and no wrong feeding; the precision positioning system adopts a servo indexing turntable structure, with a positioning accuracy of ±0.1mm, ensuring that each tube is accurately aligned with the filling nozzle, avoiding filling deviation; the material storage and conveying system is equipped with heating, constant temperature stirring and vacuum deaeration functions, which can adapt to the filling of high-viscosity materials, prevent material precipitation and air bubble generation, and ensure the uniformity and smoothness of the filled material; the multi-head filling nozzle group can realize simultaneous filling of multiple tubes, greatly improving production efficiency. In practical production applications, this machine is widely used in large-scale production enterprises of tube products, and shows strong adaptability to different industries and different products: in the cosmetics and daily chemical industries, it is used for filling facial cream, lotion, hand sanitizer, toothpaste and other products into plastic and aluminum-plastic composite tubes, with a production efficiency of up to 80-120 tubes per minute; in the pharmaceutical industry, it is used for filling sterile ointments, gels and lotions into medical tubes, complying with GMP production specifications, with an ultra-high filling accuracy of ±0.2%; in the food industry, it is used for filling jam, honey, salad dressing and other food products into food-grade tubes, meeting food hygiene and safety standards; in the industrial chemical industry, it is used for filling grease, lubricating oil, sealant and other industrial products into industrial tubes, with strong corrosion resistance and adaptability to industrial materials. Discus (Shenzhen) Technology Co., Ltd. has independently developed a series of fully automatic tube filling machines with advanced technology and excellent performance, which integrate a number of national utility model patents such as the automatic filling structure for cosmetic filling, filling equipment double-head servo lifting device, belt turntable cup chain conveying device and hose guiding device. The company's equipment adopts a servo-driven precision piston metering system, which can realize stepless adjustment of filling volume from 1ml to 500ml, adapting to the filling of tubes of different specifications, and the filling error is controlled within ±0.3%, ensuring high filling accuracy and consistent product quality. The whole machine is made of food-grade 304 stainless steel or medical-grade 316L stainless steel (optional according to industry needs), the material contact parts are polished to a mirror finish, easy to clean and disinfect, complying with CGMP, CE, FDA, GMP and ISO 12100:2010 international certification standards, and meeting the production and hygiene requirements of various industries. The equipment is equipped with a high-performance central intelligent control system based on PLC, with a 10-inch color touch screen operation interface, which can realize the centralized setting and adjustment of all production parameters, store up to 100 sets of production recipes, and realize one-click switching of production processes, which is easy to operate and manage. The system has a complete fault self-diagnosis and alarm function, which can display the fault location and cause in real time, and has protective functions such as no-tube no-filling, material shortage alarm, and overload shutdown, ensuring the safe and stable operation of the equipment. The company's fully automatic tube filling machine has a modular and standardized design, which can be flexibly matched with tube sealing machines, coding machines, sorting machines and packaging machines to form a complete tube product automatic production line, and can be customized according to customer needs, such as adding an aseptic filling system, a laser coding system or a finished product inspection system, to meet the personalized production needs of different enterprises. In actual application cases, the equipment has been successfully applied to the large-scale production lines of many well-known cosmetics, daily chemical and pharmaceutical enterprises in Thailand, Japan and other countries, and has been highly praised for its high production efficiency, stable operation and low failure rate. The company provides comprehensive pre-sales and after-sales services for this high-end equipment, including professional production line design and planning, on-site installation and debugging by senior engineers, systematic operation and maintenance training, regular on-site maintenance and technical support, and a long-term spare parts supply guarantee system, ensuring the long-term stable operation of the equipment for customers and creating greater economic benefits for enterprises.