HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid pouch packing machine is a specialized automatic packaging equipment designed for the filling and packaging of liquid products into flexible pouches such as plastic pouches, aluminum-plastic composite pouches, and stand-up pouches, realizing the integrated automation of liquid metering, filling, pouch forming, heat sealing, cutting, and counting, and is widely used in the food, beverage, cosmetics, medicine, and daily chemical industries for the packaging of liquid products such as fruit juice, milk, facial toner, hand sanitizer, and medical oral liquid. Discus (Shenzhen) Technology Co., Ltd., with profound technical accumulation in the field of liquid filling and soft packaging equipment, has developed a series of liquid pouch packing machines with high filling precision, good sealing performance, and strong adaptability, complying with international production standards such as CGMP, CE, and FDA, and adapting to the packaging needs of liquid products with different viscosities and pouch specifications. The equipment is composed of five core functional parts: a liquid supply unit, a high-precision metering unit, a pouch forming unit, a heat sealing and cutting unit, and a central control unit, with each part closely coordinated to realize efficient and continuous production, and the pouch production capacity can reach 30-200 pouches per minute, meeting the mass production needs of liquid pouch products. The liquid supply unit is equipped with a closed liquid storage tank with a stirring and degassing function, suitable for the storage of liquid products with different viscosities, from low-viscosity liquids such as water and fruit juice to medium-viscosity liquids such as milk, yogurt, and liquid detergent, and the degassing function can effectively remove air bubbles in foaming liquids such as carbonated drinks and hand sanitizer, avoiding pouch bulging caused by gas accumulation. The high-precision metering unit adopts a micro gear pump or piston pump with high precision, with a filling volume range of 5ml-1000ml, which can adapt to the packaging of small sachets for single use (5ml-50ml) and large pouches for family use (500ml-1000ml), and the filling error is controlled within ±0.5ml, ensuring the consistency of the liquid volume in each pouch. The pouch forming unit adopts a high-precision film forming mold and a photoelectric positioning system, which can realize the forming of various pouch types including back seal pouches, three-side seal pouches, four-side seal pouches, and stand-up pouches, and can adapt to various packaging films such as PE film, PET film, aluminum-plastic composite film, and non-woven fabric, with the film width adjustable from 40mm to 300mm, adapting to the production of pouches of different specifications and shapes. The heat sealing and cutting unit adopts a constant temperature hot pressing sealing technology and a high-precision cutting knife, with the sealing temperature adjustable from 80℃ to 200℃, which can be intelligently adjusted according to the material of the packaging film, ensuring firm and beautiful sealing of the pouch, with a sealing strength of more than 15N/15mm, effectively preventing liquid leakage, and the cutting knife is made of high-speed steel with high hardness and wear resistance, ensuring the neatness of the pouch cutting edge. The central control unit adopts a PLC control system and a touch screen operation interface, which can realize real-time monitoring of the production process, automatic counting of pouch output, fault self-diagnosis and alarm, and production data recording, and can store multiple sets of production recipes (up to 100 sets), realize quick switching between different liquid products and different pouch specifications, and the operation is simple and intuitive, reducing the professional requirements for operators. All parts in contact with liquid are made of food-grade 304 stainless steel, with a closed structural design, preventing secondary pollution of the liquid product during the production process, and the modular design facilitates disassembly, cleaning, and maintenance, reducing the downtime of the production line. The equipment has a compact structural design, with a small footprint, easy to install in the workshop, and the whole machine is made of high-quality steel, with stable operation and low noise during production (noise ≤75dB). In practical application scenarios, a Southeast Asian beverage enterprise adopted the company’s liquid pouch packing machine for the production of bagged fruit juice and coconut milk, realizing the automatic filling and packaging of 200ml and 500ml stand-up pouches, with a production capacity of 120 pouches per minute, a product qualification rate of 99.9%, and a product waste rate reduced to less than 0.3%. A cosmetic enterprise in Thailand adopted the equipment for the production of small sachet facial toner and body wash, realizing the production of 10ml and 20ml three-side seal pouches, with a production capacity of 180 pouches per minute, meeting the market demand for small-package cosmetic products. The company can customize the liquid pouch packing machine according to the customer’s specific liquid product characteristics, pouch type and specification requirements, and production scale, such as adding a printing and coding function on the pouch (printing production date, batch number, and brand logo), optimizing the degassing system for foaming liquids, and increasing the number of filling heads to improve production capacity, and provide one-stop solutions including equipment installation, commissioning, technical training, and after-sales maintenance. With advanced technology, high production efficiency, and reliable performance, the liquid pouch packing machine of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for enterprises in various industries to realize the mass production of liquid pouch products.