HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid filling machine semi automatic is a cost-effective filling equipment that combines manual operation and automatic filling, designed for small and medium-sized enterprises, start-ups, and small-batch production scenarios in the cosmetics, food, beverage, medicine, and daily chemical industries. It realizes the automatic metering and filling of liquid products while retaining manual bottle feeding and discharging operations, balancing filling precision, production efficiency, and investment cost. Discus (Shenzhen) Technology Co., Ltd., focusing on the filling needs of small and medium-sized enterprises, has developed a series of semi-automatic liquid filling machines with humanized design, stable performance, and strong adaptability, complying with international quality and safety standards such as CGMP, CE, and ISO 12100:2010. The equipment adopts a working mode of manual bottle feeding and positioning, automatic metering and filling, and manual bottle discharging. The operation process is simple and intuitive: the operator only needs to manually place the empty bottle on the filling station, step on the foot switch or press the start button, and the equipment will automatically complete the filling process according to the preset parameters, then manually take out the filled bottle. This mode is flexible and convenient, and does not require professional technical personnel to operate, only simple training is required for proficiency. The core metering system of the semi-automatic liquid filling machine adopts a high-precision piston pump, gear pump, or flow meter, which can be selected according to the viscosity and fluidity of the filled liquid: piston pumps are suitable for medium and high viscosity liquids such as edible oil and cosmetic emulsion; gear pumps are suitable for high viscosity oil products such as lubricating oil; flow meters are suitable for low viscosity liquids such as water, facial toner, and oral liquid. The filling error is controlled within ±1%, ensuring the consistency of the filling volume for small-batch production. The filling range is wide, adjustable from 10ml to 5L, adapting to the filling of small bottles of cosmetic essence (10ml-50ml) and large bottles of beverage and daily chemical products (1L-5L). The filling volume can be adjusted by a high-precision adjusting knob and a graduated scale on the equipment, with simple and quick adjustment, no need for complex parameter setting. All parts in contact with liquid are made of food-grade 304 stainless steel, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production. The filling nozzle is designed with an anti-dripping and anti-splashing structure, effectively preventing liquid waste and packaging container pollution. The filling nozzle can be replaced with different specifications (caliber 5mm-20mm) to adapt to the filling of bottles with different calibers. The semi-automatic liquid filling machine has a compact structural design, with a small footprint (generally less than 1 square meter), easy to install and move in the workshop, and can be flexibly placed according to the workshop layout. It can also be used in combination with simple capping and labeling equipment to form a simple semi-automatic production line, improving the overall production efficiency. The equipment has a simple structure with no complex electronic and pneumatic components, resulting in low failure rates and easy maintenance; vulnerable parts such as sealing rings and filling nozzles are standardized and universal, with low purchase and replacement costs, reducing the later use and maintenance costs of enterprises. The production capacity is moderate, with a filling speed of 10-60 bottles per minute, suitable for small-batch production, trial production of new products, and customized production of small batches of products, which is the most cost-effective filling solution for small and medium-sized enterprises with unstable production orders. In practical application scenarios, a small cosmetic workshop in South China adopted the company’s semi-automatic liquid filling machine for the filling of facial toner, lotion, and essence, realizing the precise filling of 30ml, 50ml, and 100ml cosmetic bottles, with a production capacity of 30 bottles per minute, a product qualification rate of 99.8%, and a production efficiency increased by more than 3 times compared with the traditional manual filling mode. A small beverage factory in East China adopted the equipment for the filling of fruit juice and mineral water, realizing the filling of 200ml and 500ml PET bottles, with a production capacity of 50 bottles per minute, low investment and quick results, and meeting the small-batch sales needs of the local market. The company can optimize the semi-automatic liquid filling machine according to the customer’s specific liquid product characteristics, such as adding a heating and insulation system for high viscosity products, adding a degassing function for foaming products, and replacing the filling system with corrosion-resistant materials for corrosive products, and provide professional technical guidance on equipment use and maintenance.