HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid filling equipment is a general term for a series of specialized equipment used for the filling of liquid products into various containers such as bottles, pouches, cans, and barrels, covering manual, semi-automatic, and fully automatic types, and is widely used in the cosmetics, food, beverage, medicine, chemical, and daily chemical industries. It integrates liquid metering, filling, and related auxiliary functions, and is a key equipment to ensure product quality, improve production efficiency, and reduce labor costs. Discus (Shenzhen) Technology Co., Ltd., founded in 2018 and specialized in the R&D, production, and installation of industrial filling equipment, provides a complete range of liquid filling equipment with diverse types, advanced technology, and reliable performance, complying with international quality standards such as CGMP, CE, FDA, and ISO 12100:2010, and can meet the filling needs of liquid products with different viscosities, properties, and production scales. The classification of liquid filling equipment is diverse: according to the degree of automation, it can be divided into manual liquid filling equipment, semi-automatic liquid filling equipment, and fully automatic liquid filling equipment; according to the filling principle, it can be divided into gravity filling equipment, pressure filling equipment, vacuum filling equipment, piston filling equipment, gear filling equipment, and flow meter filling equipment; according to the application scenario, it can be divided into laboratory liquid filling equipment, small-scale production liquid filling equipment, and large-scale mass production liquid filling equipment. Manual liquid filling equipment is simple in structure, portable, and low in cost, suitable for small-batch filling, laboratory use, and on-site filling scenarios, relying on manual operation to complete the filling process, with a filling range of 1ml-5L and a filling error of ±1%. Semi-automatic liquid filling equipment combines manual bottle feeding and automatic filling, with moderate production capacity (10-60 bottles per minute) and filling precision (±0.5%-±1%), suitable for small and medium-sized enterprises and small-batch production, easy to operate and maintain, and low investment cost. Fully automatic liquid filling equipment realizes the fully automated process of bottle feeding, positioning, filling, and discharging, with high production capacity (100-2000 bottles per minute) and filling precision (±0.1%-±0.5%), suitable for large-scale mass production, equipped with a PLC control system and a touch screen operation interface, supporting multiple sets of recipe storage and quick product switching. The core components of liquid filling equipment include metering systems, filling nozzles, liquid supply systems, and control systems. The metering system is the key to ensuring filling precision, and common types include piston pumps, gear pumps, flow meters, and volumetric cups, which are selected according to the viscosity and fluidity of the liquid. The filling nozzle is designed with anti-dripping, anti-splashing, and anti-foaming functions, and can be replaced with different calibers to adapt to different containers. The liquid supply system adopts a closed storage tank with stirring, heating, and degassing functions, ensuring the stability and uniformity of the liquid. The control system adopts PLC, touch screen, and servo drive technology, realizing the automatic control and monitoring of the filling process. All parts in contact with liquid are made of food-grade 304/316 stainless steel and corrosion-resistant materials, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production, and the structural design is modular, facilitating disassembly, cleaning, and maintenance. In practical application scenarios, liquid filling equipment plays a crucial role in various industries: in the food industry, it is used for the filling of mineral water, fruit juice, edible oil, soy sauce, and vinegar; in the cosmetics industry, it is used for the filling of facial toner, lotion, essence, and perfume; in the pharmaceutical industry, it is used for the filling of oral liquids, medical reagents, and injectable drugs; in the chemical industry, it is used for the filling of industrial solvents, lubricating oil, and chemical reagents. A large beverage enterprise in South China adopted the company’s fully automatic liquid filling equipment for its bottled mineral water production line, realizing a production capacity of 12000 bottles per hour, a product qualification rate of 99.95%, and a labor cost reduction of more than 80%. A small cosmetic workshop adopted the company’s semi-automatic liquid filling equipment for the filling of facial cream and lotion, with a production capacity of 30 bottles per minute, a product qualification rate of 99.8%, and low investment and quick results. The company can customize liquid filling equipment according to the customer’s specific liquid product characteristics (viscosity, corrosivity, foaming property, sterility requirement), container type, filling volume, and production scale, and provide one-stop solutions including equipment design, manufacturing, installation, commissioning, technical training, and after-sales maintenance. With rich experience and professional technical strength, Discus (Shenzhen) Technology Co., Ltd. is committed to providing customers with high-quality liquid filling equipment and comprehensive solutions, helping enterprises improve production efficiency and product quality.