HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid bottle filling machine is a professional automatic filling equipment specially designed for the filling of liquid products into various bottles such as glass bottles, plastic bottles, PET bottles, and HDPE bottles, realizing the automatic process of bottle feeding, positioning, precise filling, and discharging, and is widely used in the cosmetics, food, beverage, medicine, chemical, and daily chemical industries for the filling of liquid products such as cosmetic lotion, edible oil, mineral water, medical reagents, and industrial solvents. Discus (Shenzhen) Technology Co., Ltd., founded in 2018 and specialized in the R&D, production, and installation of industrial filling equipment, has developed a series of liquid bottle filling machines with high filling precision, strong adaptability, and stable performance, complying with international quality and safety standards such as CGMP, CE, FDA, and ISO 12100:2010, and can be customized according to the actual production needs of customers. The equipment adopts three mainstream filling methods: gravity filling, pressure filling, and vacuum filling, selected according to the physical and chemical properties of the filled liquid: gravity filling is suitable for low-viscosity, non-foaming liquids such as mineral water, purified water, and facial toner, with low energy consumption and simple structure; pressure filling is suitable for foaming liquids such as carbonated drinks and hand sanitizer, and high-viscosity liquids such as edible oil and lubricating oil, with fast filling speed and good filling effect; vacuum filling is suitable for volatile liquids such as alcohol and perfume, and liquids that are easily oxidized, effectively preventing liquid volatilization and oxidation. The core metering system is equipped with high-precision flow meters, piston pumps, or gear pumps, with a filling precision controlled within ±0.5ml for small-volume filling (10ml-100ml) and ±1ml for large-volume filling (100ml-5L), ensuring the consistency of the filling volume for each bottle, and the filling range can be adjusted steplessly to adapt to the filling of liquid products of various specifications. All parts in contact with liquid are made of food-grade 304/316 stainless steel and corrosion-resistant engineering plastics, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production, and the filling nozzle is designed with an anti-dripping and anti-splashing structure, effectively preventing liquid waste and packaging container pollution, and the filling nozzle can be replaced with different specifications to adapt to the filling of bottles with different calibers and shapes. The liquid bottle filling machine is equipped with a PLC control system and a touch screen human-computer interaction interface, which can realize the automatic control of the entire filling process, including automatic bottle detection, automatic filling start, automatic filling stop, and automatic counting, and can store multiple sets of production recipes (up to 50 sets), realize quick switching between different liquid products and different filling volumes, and the operation is simple and intuitive, reducing the professional requirements for operators. The equipment has a high production efficiency, with a filling speed of 30-1000 bottles per minute (based on 500ml bottles), and the speed can be steplessly adjusted according to the production needs, suitable for both small-batch customized production and large-scale mass production. The structural design is modular, with a compact body and a small footprint, easy to install and maintain, and the vulnerable parts are standardized and universal, with low replacement costs, reducing the later use cost of enterprises. The equipment is equipped with a complete automatic protection system, which can automatically stop filling and give an alarm when abnormalities such as no bottle, insufficient liquid supply, filling nozzle blockage, and overpressure occur, avoiding product waste and equipment damage, and the system can also realize fault self-diagnosis and display fault reasons, facilitating quick maintenance. In practical application scenarios, a high-end cosmetic enterprise in Japan adopted the company’s liquid bottle filling machine for the filling of facial essence and perfume, realizing the precise filling of 10ml, 30ml, and 50ml glass bottles, with a filling speed of 150 bottles per minute, a product qualification rate of 99.95%, and the filling process effectively preventing the volatilization of perfume ingredients. A large edible oil production enterprise in China adopted the equipment for the filling of soybean oil and peanut oil, realizing the automatic filling of 1L, 2L, and 5L plastic bottles, with a filling speed of 300 bottles per minute, a product waste rate reduced to less than 0.3%, and a labor cost reduction of more than 70% compared with the traditional semi-automatic filling mode. The company can customize the liquid bottle filling machine according to the customer’s specific liquid product characteristics, bottle type, and production scale, such as adding a sterile filling system for pharmaceutical products, optimizing the degassing system for foaming liquids, and increasing the number of filling heads (2-32 heads) to improve production capacity, and provide one-stop solutions including equipment installation, commissioning, technical training, and after-sales maintenance. With advanced technology, strong adaptability, and reliable performance, the liquid bottle filling machine of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for enterprises in various industries to realize the automatic and intelligent filling of liquid products.