HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Capsule liquid filling machine is a high-precision and specialized filling equipment designed for the filling of liquid and semi-solid pharmaceutical, cosmetic, and health care products into soft capsules or hard capsules, realizing the automatic process of capsule feeding, liquid metering, precise filling, and capsule sealing, and is widely used in the pharmaceutical, biopharmaceutical, cosmetic, and health care product industries for the production of capsule products such as liquid-filled hard capsules, soft capsules, and microcapsules. Discus (Shenzhen) Technology Co., Ltd., combining the strict production requirements of capsule products and the technical characteristics of the pharmaceutical and cosmetic industries, has developed a series of capsule liquid filling machines that comply with international quality and safety standards such as GMP, CE, and FDA, with the advantages of high filling precision, good sealing performance, and sterile operation, meeting the high-quality production needs of capsule products. The equipment is composed of five core functional parts: a capsule feeding unit, a liquid supply unit, a high-precision metering unit, a filling and sealing unit, and a central control unit, with each part closely coordinated to realize efficient and continuous production, and the production capacity can reach 10,000-100,000 capsules per hour, meeting the mass production needs of capsule products. The capsule feeding unit adopts a vibration feeding mechanism and a capsule sorting device, which can automatically sort and orient empty capsules (hard capsules or soft capsules), ensuring the correct placement of capsules on the filling station, avoiding capsule damage and filling failure, and supporting the filling of capsules of various specifications (size 000-5 for hard capsules, and customized specifications for soft capsules). The liquid supply unit is equipped with a closed sterile liquid storage tank with a stirring and temperature control function, suitable for the storage of liquid and semi-solid products with different viscosities, from low-viscosity liquid pharmaceutical reagents to high-viscosity cosmetic essences and health care product extracts, and the temperature control function can maintain the liquid product at a constant temperature (5℃-60℃), ensuring the fluidity and stability of the product. The high-precision metering unit adopts a micro piston pump or gear pump with high precision, with a filling volume range of 0.1ml-5ml, which can adapt to the filling of small-volume liquid-filled capsules, and the filling error is controlled within ±0.01ml, ensuring the consistency of the filling volume for each capsule, complying with the strict quality requirements of pharmaceutical and cosmetic products. The filling and sealing unit adopts a precision filling needle and a heat sealing or ultrasonic sealing technology: for hard capsules, the filling needle injects the liquid product into the capsule body, and then the capsule cap is closed and locked; for soft capsules, the liquid product is injected into the capsule during the capsule forming process, and then the capsule is sealed by heat sealing or ultrasonic sealing, ensuring the tightness of the capsule, avoiding liquid leakage and product deterioration. All parts in contact with liquid and capsules are made of medical-grade 316L stainless steel and biocompatible materials, complying with the sterile production requirements of the pharmaceutical and cosmetic industries, and the filling area is equipped with a Class A laminar flow sterile protection system, with HEPA high-efficiency air filtration, effectively preventing microbial contamination and ensuring the hygiene and safety of capsule products. The central control unit adopts a PLC control system and a touch screen human-computer interaction interface, which can realize real-time monitoring of the production process, automatic counting of capsule output, fault self-diagnosis and alarm, and production data recording and storage, and can store multiple sets of production recipes, realize quick switching between different liquid products and different capsule specifications, and the operation is simple and intuitive, reducing the professional requirements for operators. The equipment is equipped with a complete automatic protection system, which can automatically stop production and give an alarm when abnormalities such as insufficient capsule supply, insufficient liquid supply, filling error, and sealing failure occur, avoiding product waste and equipment damage, and the emergency stop button is set at multiple positions to ensure the personal safety of operators. In practical application scenarios, a domestic biopharmaceutical enterprise adopted the company’s capsule liquid filling machine for the production of liquid-filled hard capsule pharmaceutical products, realizing the filling of 0.5ml and 1ml liquid pharmaceutical reagents into size 1 hard capsules, with a production capacity of 50,000 capsules per hour, a product qualification rate of 99.95%, and the product fully complies with the GMP production requirements of the pharmaceutical industry. A high-end cosmetic enterprise in Europe adopted the equipment for the production of soft capsule facial essence, realizing the filling of 0.3ml and 0.5ml cosmetic essence into customized soft capsules, with a production capacity of 30,000 capsules per hour, a product sealing qualification rate of 99.98%, and the product has a good market response. The company can customize the capsule liquid filling machine according to the customer’s specific capsule type, liquid product characteristics, and production scale, such as optimizing the filling needle for high-viscosity products, adding a sterile filling system for pharmaceutical products, and increasing the number of filling stations to improve production capacity, and provide one-stop solutions including equipment installation, commissioning, technical training, and after-sales maintenance. With advanced technology, high precision, and reliable performance, the capsule liquid filling machine of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for enterprises in the pharmaceutical, cosmetic, and health care product industries to realize the high-quality and large-scale production of capsule products. For more detailed technical parameters and customized solutions, you are welcome to contact us through the official contact information: Tel: +86 15817460930, Email: [email protected].