HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Automatic bottle filler machine is a high-efficiency and high-precision automatic filling equipment specially designed for the filling of liquid products into bottles (glass bottles, plastic bottles, PET bottles, HDPE bottles, etc.), realizing the fully automated process of bottle feeding, positioning, precise filling, and discharging, and is widely used in the cosmetics, food, beverage, medicine, chemical, and daily chemical industries for the mass production of liquid products such as mineral water, edible oil, cosmetic lotion, medical reagents, and industrial solvents. Discus (Shenzhen) Technology Co., Ltd., a professional manufacturer of industrial filling equipment with rich experience, has developed a series of automatic bottle filler machines that comply with international quality standards such as CGMP, CE, FDA, and ISO 12100:2010, with advanced technology, stable performance, and strong adaptability, meeting the filling needs of enterprises of different scales. The automatic bottle filler machine is composed of a bottle feeding mechanism, filling host, bottle conveying system, and control system, with each part closely coordinated to realize efficient and continuous production. The bottle feeding mechanism adopts an automatic bottle unscrambler or vibrating feeder, which can automatically sort and orient empty bottles, ensuring the correct placement of bottles on the filling station, avoiding bottle damage and filling failure, and supporting the feeding of bottles of various specifications (diameter 20mm-100mm, height 50mm-300mm). The filling host is the core of the equipment, equipped with multiple filling heads (4-32 heads optional) and a high-precision metering system, which can realize simultaneous filling of multiple bottles, greatly improving production efficiency. The metering system adopts piston pumps, gear pumps, or electromagnetic flow meters, with a filling precision controlled within ±0.1ml for small-volume filling (10ml-100ml) and ±1ml for large-volume filling (100ml-5L), ensuring the consistency of the filling volume for each bottle. The filling method can be selected according to the physical and chemical properties of the liquid: gravity filling is suitable for low-viscosity, non-foaming liquids such as water and facial toner; pressure filling is suitable for foaming liquids such as carbonated drinks and hand sanitizer, and high-viscosity liquids such as edible oil and lubricating oil; vacuum filling is suitable for volatile liquids such as alcohol and perfume, and liquids that are easily oxidized. All parts in contact with liquid are made of food-grade 304/316 stainless steel and corrosion-resistant engineering plastics, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production, and the filling nozzle is designed with an anti-dripping and anti-splashing structure, effectively preventing liquid waste and bottle contamination. The bottle conveying system adopts a high-precision servo conveyor belt and a bottle positioning device, ensuring the stable conveying and accurate positioning of bottles during the filling process, and the conveying speed is synchronized with the filling speed to realize coordinated production. The control system adopts a PLC control system and a touch screen human-computer interaction interface, which can realize real-time monitoring of the filling process, automatic counting of output, fault self-diagnosis and alarm, and production data recording and storage, and can store multiple sets of production recipes, realizing quick switching between different liquid products and different filling volumes. The automatic bottle filler machine has a high production efficiency, with a filling speed of 100-2000 bottles per minute (based on 500ml bottles), which can be adjusted according to the production needs, suitable for large-scale mass production. The equipment is equipped with a complete automatic protection system, which can automatically stop filling and give an alarm when abnormalities such as no bottle, insufficient liquid supply, filling nozzle blockage, and overpressure occur, avoiding product waste and equipment damage. In practical application scenarios, a large beverage enterprise in South China adopted the company’s automatic bottle filler machine for its bottled fruit juice and carbonated drink production line, configuring 16 filling heads, realizing a filling speed of 1500 bottles per minute, a product qualification rate of 99.9%, and a labor cost reduction of more than 90% compared with the traditional semi-automatic filling line. A high-end cosmetic enterprise in Japan adopted the equipment for its facial essence and perfume filling line, configuring 8 filling heads, realizing the precise filling of 10ml, 30ml, and 50ml glass bottles, with a filling precision of ±0.05ml, effectively preventing the volatilization of perfume ingredients and ensuring product quality. The company can customize the automatic bottle filler machine according to the customer’s specific liquid product characteristics, bottle type, filling volume, and production scale, such as adding a sterile filling system for medical products, optimizing the degassing system for foaming liquids, and increasing the number of filling heads to improve production capacity, and provide one-stop solutions including equipment installation, commissioning, technical training, and after-sales maintenance.