HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Water filling bottle machine is a specialized automatic equipment designed for filling water and water-based products (mineral water, purified water, distilled water, water-based cosmetics) into bottles (glass, PET, HDPE), integrating bottle unscrambling, washing, filling, capping, and labeling functions. It is a key production line equipment in the food, beverage, and cosmetic industries, enabling enterprises to achieve efficient, hygienic, and standardized bottle packaging of water products. Discus (Shenzhen) Technology Co., Ltd., founded in 2018 and equipped with advanced production and testing equipment, has developed a series of water filling bottle machines that comply with international standards such as CGMP, CE, FDA, and ISO 12100:2010, ensuring product safety and quality. The machine’s workflow starts with the bottle unscrambler, which automatically sorts and orients empty bottles, feeding them onto a conveyor belt for transportation to the washing station. The washing module uses high-pressure water jets and air blowing to remove dust and impurities from the bottle interior and exterior, ensuring hygiene. The filling station, equipped with 4-32 filling heads, uses gravity or pressure filling technology based on water characteristics—gravity filling for low-viscosity, non-foaming water (e.g., mineral water) and pressure filling for carbonated water or water-based cosmetics. The metering system employs high-precision flow meters or piston pumps, controlling filling error within ±2ml to ensure consistent water volume per bottle. The capping module automatically feeds and tightens caps (screw, snap, aluminum crimp), with adjustable torque to prevent bottle damage and ensure leak-proof sealing. The labeling module applies self-adhesive labels with high precision (±0.5mm), and optional coding functions print production dates, batch numbers, and shelf life for traceability. All parts in contact with water are made of food-grade 304 stainless steel, and the machine’s closed design prevents secondary contamination during production. The PLC control system and touchscreen interface enable intuitive operation—setting production parameters, storing up to 50 recipes, monitoring real-time output and fault alerts, and automatically counting finished products. The machine’s production capacity ranges from 300 to 10000 bottles per hour, with customizable bottle size compatibility (200ml-5L) to meet diverse market needs. In practical applications, a Japanese beverage enterprise in Shizuoka adopted the machine for its 500ml fruit juice bottles in June 2024, achieving 5000 bottles per hour with a 99.98% qualification rate. A domestic mineral water plant uses the equipment for 1.5L PET bottles, reducing labor costs by 80% compared to semi-automatic filling. A cosmetic enterprise in Thailand integrated the machine into its water-based toner production line, filling 100ml glass bottles with a production capacity of 1200 bottles per hour. The machine can be customized with additional features such as sterile filling modules for medical water preparations, shrink wrapping for bottle bundles, or carton packing for finished products. Discus provides one-stop services including equipment design, manufacturing, installation, commissioning, technical training, and after-sales maintenance, ensuring seamless integration into existing production lines. With its high efficiency, precision, and compliance with global standards, the water filling bottle machine is an ideal choice for enterprises looking to scale water product production, improve packaging quality, and enhance market competitiveness.