Semi automatic liquid filling machine is a versatile and cost-effective filling equipment that bridges the gap between manual filling and fully automatic filling lines, designed for small and medium-sized enterprises, start-ups, and workshops in the cosmetics, food, beverage, medicine, chemical, and daily chemical industries. It combines manual intervention for bottle handling with automatic precision metering and filling, offering a balance of flexibility, efficiency, and affordability for liquid product filling operations. Discus (Shenzhen) Technology Co., Ltd., leveraging its expertise in industrial filling equipment R&D and manufacturing since 2018, has developed a series of semi automatic liquid filling machines that comply with international quality and safety standards such as CGMP, CE, and ISO 12100:2010, with stable performance, easy operation, and strong adaptability to different liquid types and packaging specifications. The core operation flow of the semi automatic liquid filling machine involves manual bottle feeding and positioning by the operator, followed by automatic filling triggered by a foot pedal or manual button, and finally manual bottle removal. This workflow is particularly suitable for production scenarios with small to medium batch sizes, frequent product changes, or limited workshop space, as it eliminates the need for complex conveyor systems and allows for quick setup and adjustment. The metering system of the equipment is available in piston pump, gear pump, or flow meter configurations, tailored to the viscosity and flow characteristics of the liquid being filled. Piston pumps are ideal for medium to high viscosity liquids such as edible oil, cosmetic emulsions, and syrups, providing consistent volumetric metering with a filling error of ±0.5%-±1%. Gear pumps excel with high viscosity oils and pastes, ensuring smooth and uniform filling even with thick substances. Flow meters are optimized for low viscosity liquids like water, facial toner, and oral liquids, offering fast filling speeds without compromising precision. The filling volume is adjustable from 10ml to 5L, allowing for versatile application across a wide range of product sizes, from small vials of cosmetic essence to large bottles of household cleaners. All wetted parts of the machine are constructed from food-grade 304 stainless steel, ensuring compliance with hygiene standards for food, cosmetics, and pharmaceutical production. The filling nozzle features an anti-dripping design to prevent liquid waste and container contamination, and interchangeable nozzle tips accommodate different bottle neck sizes and shapes. The semi automatic liquid filling machine boasts a compact footprint (typically less than 1 square meter) and lightweight construction (10-30kg), making it easy to install and reposition within the workshop. The control panel is intuitive, with simple buttons for start/stop and volume adjustment, requiring minimal training for operators to master. The machine’s modular design facilitates easy cleaning and maintenance, with standardized, readily available spare parts reducing downtime and operational costs. Production capacity ranges from 10 to 60 bottles per minute, depending on the liquid viscosity and filling volume, making it suitable for small-batch production, new product trials, and customized orders. In practical applications, a small-scale edible oil producer in East China adopted the company’s semi automatic liquid filling machine for filling 1L and 2L plastic bottles, achieving a production capacity of 45 bottles per minute with a filling precision of ±2ml, significantly improving efficiency compared to manual filling while maintaining product consistency. A cosmetic workshop in South Korea used the equipment for filling 30ml and 50ml glass bottles with facial serum, benefiting from the machine’s gentle filling action to avoid foaming and preserve the integrity of active ingredients. The company offers customization options to tailor the semi automatic liquid filling machine to specific customer needs, such as adding heating/insulation systems for temperature-sensitive liquids, degassing modules for foamy products, or corrosion-resistant components for chemical reagents. Additionally, Discus (Shenzhen) Technology Co., Ltd. provides comprehensive after-sales support, including on-site installation, operator training, and technical assistance, ensuring customers maximize the value and lifespan of their equipment.
Copyright © 2024 by Discus Shenzhen Co.,Ltd