Vacuum Homogenizer Mixer Machine | Lab & Industrial Use

Vacuum emulsifier homogenizer is a high-precision multi-functional processing equipment that integrates vacuum emulsification, high-speed homogenization, mixing, shearing and degassing, and is a core equipment in the production process of cosmetics, food, medicine and daily chemical products, mainly used for the emulsification and homogenization of cream, lotion, ointment, sauce, emulsion and other materials that require uniform mixing and stable emulsification. Discus (Shenzhen) Technology Co.,Ltd, a professional enterprise focusing on the R&D and production of vacuum emulsification and homogenization equipment, has developed a series of vacuum emulsifier homogenizer products including laboratory type, small production type and large industrial type, which have the characteristics of high homogenization fineness, good emulsification stability, complete degassing effect and easy operation, and have passed the ISO 12100:2010 standard certification and meet the certification requirements of CGMP, CE and FDA, ensuring the high quality and international compatibility of the equipment. The machine is composed of a main mixing system, a high-speed homogenization system, a vacuum system, a heating and cooling system, a feeding and discharging system and a control system, and each system is closely matched to realize the integrated processing of materials. The main mixing system adopts a low-speed anchor type stirring paddle with a scraping wall function, which can realize the uniform mixing of materials in the whole tank, and the scraping wall paddle is made of food-grade silicone rubber, which can closely fit the inner wall of the mixing tank, effectively preventing the material from adhering to the wall and being overheated and deteriorated due to long-term heating, ensuring the uniformity of the material temperature and mixing effect. The high-speed homogenization system is equipped with a high-shear homogenizing head with a multi-stage rotor and stator structure, which is driven by a high-power servo motor with a stepless speed regulation function, and the homogenization speed can be adjusted from 0 to 30000 rpm according to the characteristics of different materials. The multi-stage rotor and stator structure can realize the multi-stage shearing, collision and mixing of materials, the homogenization fineness can reach below 5 microns, and the material can form a stable and uniform emulsion, effectively solving the problems of material stratification and poor stability. The vacuum system is equipped with a high-efficiency vacuum pump and a sealed vacuum chamber, which can realize a high vacuum degree of up to -0.098MPa in the mixing tank, and can effectively remove the air bubbles generated in the material mixing and homogenization process, ensuring that the product has a smooth and delicate texture without bubbles, and also preventing the material from being oxidized and deteriorated due to contact with air, improving the storage life of the product. The heating and cooling system adopts a jacketed structure of the mixing tank, which can realize the heating and cooling of materials through the circulation of heat transfer oil or water, and is equipped with an intelligent PID temperature control module, which can realize the precise control of the material temperature with a temperature control error of less than ±1℃, and the temperature adjustment range is 0-100℃, meeting the different temperature requirements of different materials in the emulsification and homogenization process. The feeding and discharging system adopts a fully automatic design, including vacuum suction feeding, manual feeding port and bottom automatic discharging, which is convenient for the feeding and discharging of materials, and can avoid the contamination of materials during the feeding and discharging process, meeting the strict hygiene production requirements. The control system of the vacuum emulsifier homogenizer is composed of an advanced PLC control system and a high-definition touch screen human-machine interface, which can realize the precise setting and real-time monitoring of various processing parameters such as homogenization speed, stirring speed, vacuum degree, material temperature and processing time, and the system can store multiple sets of processing recipes, which is convenient for the quick switching of different product production, effectively improving the production efficiency of multi-variety and small-batch production. The mixing tank and all material contact parts are made of high-quality food-grade and pharmaceutical-grade stainless steel 304/316, which are polished to a mirror finish with a surface roughness of Ra≤0.8μm, are non-toxic, tasteless, corrosion-resistant and easy to clean, and meet the strict hygiene production requirements of CGMP, CE and FDA, avoiding the contamination of materials during the processing process. The equipment adopts a modular design concept, with all functional components designed as independent modules, which is convenient for disassembly, cleaning, maintenance and replacement of parts, and the mixing tank can be lifted and flipped, which is convenient for the thorough cleaning of the tank body and the homogenizing head, ensuring the hygiene of the equipment and avoiding cross-contamination between different materials. In terms of application scenarios, the vacuum emulsifier homogenizer of Discus (Shenzhen) Technology Co.,Ltd is widely used in the cosmetics industry for the production of facial cream, lotion, essence, foundation and other emulsion and cream skin care products and makeup products; in the food industry for the production of salad dressing, mayonnaise, milk sauce, ice cream and other emulsified food products; in the pharmaceutical industry for the production of medical ointment, emulsion, suspension and other pharmaceutical products; in the daily chemical industry for the production of detergent, hand sanitizer, shampoo and other emulsified daily chemical products. The laboratory type vacuum emulsifier homogenizer (CSY) independently developed by the company is widely used in the laboratories and research institutions of many cosmetics, food and pharmaceutical enterprises for the small batch trial production and formula research of new products, and its excellent performance and high precision have won high recognition from customers. A Thailand cosmetic enterprise that visited the company in July 2024 adopted the company's industrial vacuum emulsifier homogenizer for the production of facial cream and body lotion, which effectively improved the product's fineness and stability, and the product qualification rate reached more than 99.9%. Discus (Shenzhen) Technology Co.,Ltd has a professional R&D team with rich experience in emulsification and homogenization technology research and development, which can provide customers with personalized customization services according to their actual production needs and material characteristics, such as the design of special homogenizing heads for special materials, the improvement of the mixing system for large-volume processing and the matching of automatic production lines. The company's technical service team can also provide customers with one-stop services including on-site installation, commissioning, technical training, recipe debugging and lifelong maintenance. If you want to know about the specific models, technical parameters, homogenization fineness and customization solutions of the vacuum emulsifier homogenizer, please contact our professional staff for detailed consultation, and we will provide you with the most suitable material processing equipment and production solutions according to your production scale and product characteristics.