Vacuum Emulsification Machine | CGMP, CE, FDA Certified

Vacuum emulsification machine is a key industrial processing equipment dedicated to the emulsification, mixing, shearing and degassing of materials under vacuum conditions, and is an indispensable core equipment in the production of cosmetics, food, medicine, daily chemical and other industries, mainly used for the production of cream, lotion, ointment, emulsion, gel and other products that require a uniform, stable and bubble-free texture. Discus (Shenzhen) Technology Co.,Ltd, as a professional manufacturer with in-depth research and rich production experience in vacuum emulsification equipment, has developed a series of vacuum emulsification machine products including fixed type and hydraulic lifting type, which have the core advantages of fast variety switching, easy cleaning, stable structure, complete degassing and fixed density, and have obtained CGMP, CE, FDA and ISO 12100:2010 certifications, fully meeting the international production standards and hygiene requirements of various industries. The fixed vacuum emulsification machine and hydraulic lifting vacuum emulsification machine independently developed by the company are designed with different structural characteristics to meet the different production needs of enterprises. The fixed type is suitable for small and medium batch continuous production with fixed production scale, with a compact structural design, small floor area and stable operation performance; the hydraulic lifting type adopts a hydraulic lifting system for the upper cover of the mixing tank, which can realize the free lifting and flipping of the upper cover and the homogenizing head, making the cleaning and maintenance of the tank body and internal components more convenient and thorough, and is suitable for large-scale production and multi-variety production with frequent product switching, perfectly realizing the characteristic of fast variety switching. The core structure of the vacuum emulsification machine includes a mixing system, a shearing emulsification system, a vacuum system, a heating and cooling system, a feeding and discharging system and an intelligent control system, and each system is scientifically designed and closely matched to ensure the high efficiency and high quality of the material emulsification processing. The mixing system is equipped with a multi-functional stirring paddle combination, including anchor type stirring paddle with wall scraping function, frame type stirring paddle and propeller type stirring paddle, which can realize the three-dimensional and uniform mixing of materials in the mixing tank from different directions and angles. The wall scraping stirring paddle is made of high-quality food-grade silicone rubber, which can closely fit the inner wall and bottom of the stainless steel mixing tank, effectively preventing the material from adhering to the wall and being overheated and carbonized due to long-term heating, ensuring the uniformity of the material temperature and the consistency of the mixing effect, and also making the cleaning of the tank body easier, in line with the equipment's easy cleaning characteristic. The shearing emulsification system is equipped with a high-speed shearing emulsifying head with a special rotor and stator structure, driven by a high-power variable frequency motor with stepless speed regulation function, the shearing speed can be flexibly adjusted according to the viscosity and emulsification requirements of different materials, generally ranging from 500 to 28000 rpm. The high-speed rotation of the rotor drives the material to form a strong turbulent flow and shear force, which can break the material particles into tiny droplets and realize the uniform mixing and stable emulsification of oil phase and water phase materials, and the emulsification fineness can reach below 10 microns, ensuring that the product has a smooth and delicate texture. The vacuum system is a key component of the vacuum emulsification machine, equipped with a high-efficiency oil-free vacuum pump and a fully sealed vacuum chamber structure, which can create a high vacuum environment of up to -0.098MPa in the mixing tank, realizing the complete degassing of materials, which is one of the core characteristics of the equipment. In the vacuum state, the air bubbles generated in the material mixing and shearing process can be quickly and completely removed, avoiding the generation of bubbles in the final product, ensuring the product's smooth texture and fixed density, and also preventing the material from being oxidized and deteriorated due to contact with air, effectively improving the product's storage stability and shelf life. The heating and cooling system adopts a jacketed structure of the mixing tank, which can realize the precise temperature control of materials through the circulation of heat transfer oil, hot water or cold water, and is equipped with an intelligent PID temperature control module with a temperature control error of less than ±1℃, the temperature adjustment range is 0-120℃, which can meet the different temperature requirements of different materials in the emulsification, melting, mixing and cooling processes. For example, in the production of cosmetic facial cream, the oil phase and water phase materials can be heated to the melting temperature, and after emulsification, they can be quickly cooled to the forming temperature, ensuring the smooth progress of the production process and the quality of the finished product. The feeding and discharging system is designed with humanization and hygiene in mind, including vacuum suction feeding, manual feeding port with dust cover, and bottom automatic discharging valve, which can realize the closed feeding and discharging of materials, avoid the contamination of materials during the feeding and discharging process, and meet the strict hygiene production requirements of food, pharmaceutical and cosmetic industries. The bottom discharging valve adopts a sanitary quick-opening structure, which can realize the fast and complete discharging of materials without residue, and is convenient for cleaning and sterilization. The intelligent control system of the vacuum emulsification machine is composed of an advanced PLC control system and a high-definition touch screen human-machine interface, which can realize the centralized control and real-time monitoring of all processing parameters such as stirring speed, shearing speed, vacuum degree, material temperature, processing time and feeding and discharging. The operator can set and adjust various parameters on the touch screen, and the system can store multiple sets of production recipes, which is convenient for the quick switching of different product production, greatly improving the production efficiency of multi-variety and small-batch production. The system is also equipped with a number of intelligent alarm and safety protection functions, such as vacuum degree abnormal alarm, temperature over-limit alarm, motor overload protection, emergency stop button and interlock protection, which can effectively ensure the safe and stable operation of the equipment and the personal safety of operators. All material contact parts of the vacuum emulsification machine, including the mixing tank, stirring paddle, shearing emulsifying head, feeding and discharging pipeline and valves, are made of high-quality food-grade and pharmaceutical-grade stainless steel 304/316, which are polished to a mirror finish with a smooth surface, non-toxic, tasteless, corrosion-resistant and easy to clean, meeting the certification requirements of CGMP, CE and FDA, and avoiding the contamination of materials during the processing process. The equipment adopts a modular design and a quick disassembly structure, all functional components can be quickly disassembled and assembled, which is convenient for thorough cleaning, sterilization and maintenance, and can effectively avoid cross-contamination between different materials, in line with the GMP production standards of the pharmaceutical and food industries. In terms of application scenarios and actual cases, the vacuum emulsification machine of Discus (Shenzhen) Technology Co.,Ltd is widely used in the cosmetics industry for the production of various cream, lotion, essence, foundation, lipstick and other emulsion and cream skin care products and makeup products; in the food industry for the production of salad dressing, mayonnaise, milk sauce, cheese, ice cream and other emulsified food products; in the pharmaceutical industry for the production of medical ointment, emulsion, suspension, gel and other pharmaceutical products; in the daily chemical industry for the production of high-grade detergent, hand sanitizer, shampoo, hair conditioner and other emulsified daily chemical products. The company has undertaken a number of emulsification machine projects for domestic and foreign enterprises, and the vacuum emulsification machine equipment provided has been highly recognized by customers for its excellent performance and stable quality. In July 2024, a Thailand cosmetic enterprise visited Discus (Shenzhen) Technology Co.,Ltd and conducted on-site inspection of the vacuum emulsification machine prototypes, and after the professional explanation and on-site demonstration of the company's engineers, the customer highly recognized the equipment's performance and technical strength, and reached a cooperation intention for the customization of the hydraulic lifting vacuum emulsification machine, which will be used for the production of high-end skin care products of the enterprise. In June 2024, the company participated in the COSMOPROF CBE ASEAN exhibition in Bangkok, Thailand, and the vacuum emulsification machine displayed was highly concerned by customers from Southeast Asia and other countries, and a number of intentional cooperation customers were obtained. Discus (Shenzhen) Technology Co.,Ltd has a professional R&D team and a technical service team with rich experience in vacuum emulsification equipment research and development, production and after-sales service, the company has 15 years of production experience in the field of mechanical equipment, a 1000-square-meter factory area, a 3000-square-meter dust-free workshop and a professional team of 100 employees, which can provide customers with one-stop services including equipment model selection, personalized customization, on-site installation, commissioning, technical training, recipe debugging, spare parts supply and lifelong maintenance. For customers with special production needs, the company can carry out personalized design and customization of the vacuum emulsification machine according to the characteristics of materials, production scale and product requirements, such as the design of special stirring and shearing structures, the expansion of the mixing tank volume, the improvement of the vacuum system and the matching of the automatic production line, to meet the individual production needs of customers. If you want to know more about the technical parameters, model types, customization solutions and other details of the fixed vacuum emulsification machine and hydraulic lifting vacuum emulsification machine, please contact our professional staff for detailed consultation, and we will provide you with the most suitable material emulsification processing equipment and comprehensive production solutions according to your actual production needs and product characteristics.