Semi-Automatic Pouch Filling Machine | ±0.5% Accuracy

Semi automatic pouch packing machine is a versatile and practical packaging equipment designed for the filling and sealing of various materials in flexible pouches, widely used in cosmetics, food, medicine, daily chemical and chemical industries for packaging liquid, paste, cream, powder and granular materials such as cosmetic facial mask liquid, fruit juice, milk powder, detergent powder, pharmaceutical granules and condiments. Discus (Shenzhen) Technology Co.,Ltd, founded in 2018 and committed to the research and manufacturing of cosmetics, food and industrial chemical machinery, has developed a series of semi automatic pouch packing machine products with different specifications and models, which have the characteristics of strong material adaptability, simple operation, high packaging accuracy and stable performance, and can meet the small and medium batch production needs of different enterprises with different production scales and product types. The machine adopts a semi-automatic working process combining manual pouch feeding, positioning and automatic material filling, sealing, cutting and finished product output, which reduces the complexity of automatic equipment operation and the threshold of use, and ordinary operators can master the operation skills after short-term training, which is very suitable for small and medium-sized enterprises, start-ups and processing workshops with limited production scale and multi-variety production needs. Its core control system is equipped with an advanced PLC control system and a high-definition touch screen human-machine interface, on which operators can set and adjust various production parameters such as filling volume, sealing temperature, sealing time and cutting length, and the system can store multiple sets of production parameters, which is convenient for the quick switching of different product specifications, effectively improving the production efficiency of multi-variety and small-batch production. The filling system of the semi automatic pouch packing machine is designed with a variety of filling structures including piston type, screw type, weighing type and gravity type, which can be flexibly selected and matched according to the physical characteristics of different materials. For liquid and paste materials such as cosmetic lotion and food sauce, the piston filling structure is adopted to realize precise quantitative filling with a filling error of less than ±0.8%; for powder and granular materials such as milk powder and detergent powder, the screw filling or weighing filling structure is adopted to solve the problems of material flying and uneven filling, with a filling error of less than ±1%; for low-viscosity liquid materials such as mineral water and fruit juice, the gravity filling structure is adopted to realize fast and stable filling. The sealing system adopts an advanced heat sealing technology with a double-layer heating plate and an independent temperature control function, which can realize the precise control of the sealing temperature of the upper and lower sealing plates, and is equipped with a pressure adjusting device, which can adjust the sealing pressure according to different pouch materials such as PE, PP, PET, aluminum plastic composite film and paper-plastic composite film. The sealing temperature and pressure are steplessly adjustable, ensuring that the sealing part of the pouch is firm and tight without air leakage and material leakage, and the sealing edge is neat and beautiful, meeting the high-quality packaging requirements of products. The machine has a compact structural design and a small floor area, which is suitable for the production site with limited space, and adopts a modular design concept, with all functional components designed as independent modules, which is convenient for disassembly, cleaning, maintenance and replacement of parts, and greatly reduces the maintenance cost of enterprises. All material contact parts are made of high-quality food-grade and pharmaceutical-grade stainless steel 304/316, which meet the certification requirements of CGMP, CE and FDA, are non-toxic, tasteless, corrosion-resistant and easy to clean, and the inner wall of the feeding pipeline and filling hopper is polished to a mirror finish, which can effectively prevent material adhesion and reduce material residue and cross-contamination between different materials, meeting the strict hygiene production requirements of food, pharmaceutical and cosmetic industries. The semi automatic pouch packing machine is equipped with a number of intelligent and safety protection functions, such as automatic pouch detection, automatic stop when no pouch is detected, automatic alarm for abnormal sealing temperature, emergency stop button and overload protection, which can effectively prevent material waste and defective product production caused by equipment failure or improper operation, and ensure the personal safety of operators and the stable operation of the equipment. In terms of production efficiency, the equipment can reach a packaging speed of 8-35 pouches per minute, which can be flexibly adjusted according to the type of material, product specifications and operator's proficiency, and can be equipped with a variety of auxiliary devices such as coding machines, labeling machines, weighing machines and material feeding machines according to the actual production needs of enterprises, realizing the organic combination of multiple processes and improving the overall production efficiency of the production line. The machine has strong versatility and can adapt to the packaging of pouches of different specifications and sizes, with adjustable pouch length and width, and can be used for the packaging of flat pouches, standing pouches, spout pouches and other different types of pouches, meeting the diverse packaging needs of different products and industries. In the actual application case, a Thailand cosmetic enterprise that visited Discus (Shenzhen) Technology Co.,Ltd in July 2024 adopted the company's semi automatic pouch packing machine for the packaging of facial mask liquid, essence and other liquid cosmetic products, which effectively improved the production efficiency of the enterprise's pouch packaging products by more than 35%, reduced the production cost and ensured the product quality. A Japanese food enterprise also customized the equipment for the packaging of small batch condiments and snack foods, and the equipment's flexible parameter adjustment and strong material adaptability perfectly met the enterprise's multi-variety and small-batch production needs. Discus (Shenzhen) Technology Co.,Ltd has a professional R&D team and a perfect after-sales service system, which can provide customers with personalized customization services according to their actual production needs and product characteristics, such as the design of special filling structures for special materials, the improvement of the sealing system for special pouches and the matching of production lines. The company's technical service team can also provide on-site installation, commissioning, technical training and lifelong maintenance services for customers to ensure the stable and efficient operation of the equipment. If you want to know about the specific models, technical parameters, filling structures and customization solutions of the semi automatic pouch packing machine, please contact our professional staff for detailed consultation, and we will provide you with a comprehensive and personalized packaging solution according to your production scale and product characteristics.