Semi-Automatic Pouch Filling Machine | ±0.5% Accuracy

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Precision Semi-Automatic Pouch Bag Filling Machine for Paste Liquid Filling

Our semi-automatic pouch bag filling machine is specially designed for pouch bag filling of paste and liquid materials in cosmetics, food and medicine industries. It has the characteristics of accurate filling, complete degassing and fixed density, with simple operation and flexible operation, suitable for small and medium batch production. Adopting food-grade stainless steel materials, it is easy to clean and meet the hygienic standards of the industry, and can be adjusted to fill different specifications of pouch bags.
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Advantages of the product

Strong Material Adaptability & Wide Application

It can adapt to the filling of various materials with different viscosities, such as water-based liquids, viscous pastes, creamy materials and granular mixtures, and is suitable for the filling of various pouch bags such as plastic composite bags, aluminum foil bags and stand-up pouches, with strong adaptability and wide application range. The filling head can be replaced and adjusted, which can meet the filling needs of different calibers of pouch bags, and the replacement is simple and fast, without professional tools. It is suitable for the small and medium batch production of various industries such as cosmetics, food, medicine and daily chemicals, and is an ideal filling equipment for small and medium-sized enterprises and start-ups.

Durable Quality & Low Maintenance Cost

The machine is made of high-quality 304 stainless steel and international renowned brand electrical components, with corrosion resistance, rust resistance and stable performance, which can adapt to the harsh production environment and has a long service life. The key components are made of wear-resistant materials, with low wear rate and long service life, reducing the frequency of component replacement and maintenance cost. The equipment has a simple structure and few vulnerable parts, with low failure rate and easy maintenance. The daily maintenance only needs regular cleaning and lubrication, without complex maintenance procedures, which greatly reduces the maintenance cost and time of the enterprise. The company provides a one-year free warranty and lifelong maintenance service for the equipment, solving the worries of customers in the later use.

Related products

Semi automatic oil pouch packing machine is a professional packaging equipment tailored for the filling and sealing of various oil-based materials in flexible pouches, widely applied in food, daily chemical, pharmaceutical and cosmetic industries for packaging edible oil, cosmetic essential oil, massage oil, industrial lubricating oil and other liquid oil products with different viscosities and properties. Discus (Shenzhen) Technology Co.,Ltd, a professional manufacturer with rich experience in R&D and production of filling and packaging equipment for multiple industries, has developed a semi automatic oil pouch packing machine with high filling accuracy, stable sealing performance and strong material adaptability, which is designed in accordance with the physical characteristics of oil materials such as fluidity, volatility and adhesion, and effectively solves the common problems of oil leakage, bubble generation and material adhesion in the oil packaging process. The machine adopts a semi-automatic working process combining manual pouch feeding and automatic material filling, sealing, coding and finished product output, which is easy to operate and does not require professional technical personnel to master, and ordinary operators can proficiently operate the equipment after simple on-site training, greatly reducing the enterprise's training cost for operators and adapting to the small and medium batch production needs of small and medium-sized enterprises, workshops and processing bases. Its filling system is equipped with a high-precision servo piston filling structure with a special anti-dripping and anti-drawing oil nozzle design, which can realize the precise quantitative filling of oil materials with a filling error of less than ±0.5%, ensuring the accuracy of the product net weight and effectively avoiding oil material waste caused by dripping and drawing during the filling process. The filling volume can be flexibly adjusted by setting parameters on the human-machine interface, with adjustable ranges from a few milliliters to several liters, meeting the packaging needs of oil products with different specifications and capacities. The sealing system of the semi automatic oil pouch packing machine adopts an advanced heat sealing technology with a double-sided heating and pressure maintaining structure, and is equipped with an intelligent PID temperature control module, which can realize the precise control of sealing temperature with a temperature control error of less than ±2℃. For different pouch materials such as PE, PET, aluminum plastic composite film and nylon film, the sealing temperature and pressure can be steplessly adjusted to ensure that the sealing part is firm and tight without oil leakage, and the sealing edge is neat and beautiful without burrs, effectively preventing the oil materials from being oxidized and deteriorated due to air leakage during transportation and storage. The machine is equipped with a special oil material feeding and storage system with a closed stainless steel storage tank and a constant temperature insulation function, which can keep the oil material in a stable fluid state, avoid the solidification of high-viscosity oil materials and the volatilization of volatile oil materials, and ensure the smooth progress of the filling process. The feeding pipeline is made of food-grade and pharmaceutical-grade stainless steel 304/316 with a smooth inner wall, which can effectively prevent the oil material from adhering to the wall and reduce material residue and cross-contamination between different oil products. All material contact parts of the equipment are made of food-grade and pharmaceutical-grade stainless steel 304/316 and food-grade silicone rubber, which meet the certification requirements of CGMP, CE and FDA, are non-toxic, tasteless, corrosion-resistant and oil-resistant, and are easy to disassemble and clean, meeting the strict hygiene production requirements of food, pharmaceutical and cosmetic industries, and avoiding the contamination of oil products during the packaging process. The semi automatic oil pouch packing machine has a compact structural design and a small floor area, which is suitable for the production site with limited space, and adopts a modular design concept, which is convenient for disassembly, maintenance and replacement of parts, and the key components such as motors, sensors and solenoid valves are selected from internationally renowned brands, ensuring the stability and reliability of the equipment operation with a low failure rate, which can meet the needs of long-term continuous production. The equipment is also equipped with a number of humanized and intelligent functions, such as automatic pouch detection, automatic stop when no pouch is detected, fault automatic alarm and emergency stop device, which can effectively prevent material waste and equipment damage, and ensure the personal safety of operators. In terms of production efficiency, the semi automatic oil pouch packing machine can reach a packaging speed of 10-30 pouches per minute, which can be flexibly adjusted according to the operator's proficiency and product specifications, and can be equipped with auxiliary devices such as coding machines, labeling machines and weighing machines according to the actual production needs of enterprises, realizing the integration of packaging, coding, labeling and weighing, and improving the overall production efficiency of the production line. In the actual application scenario, a Southeast Asian food enterprise that visited Discus (Shenzhen) Technology Co.,Ltd in 2024 adopted the company's semi automatic oil pouch packing machine in its production line for the packaging of palm oil and sesame oil, which effectively improved the packaging efficiency of oil products by more than 40%, reduced the oil material loss rate to less than 0.3%, and the product qualification rate reached more than 99.8%, winning high recognition from the enterprise. A cosmetic enterprise in Japan also customized the equipment for the packaging of cosmetic essential oil and facial care oil, and the equipment's excellent sealing performance and filling accuracy effectively ensured the quality and storage life of the oil-based cosmetic products. Discus (Shenzhen) Technology Co.,Ltd has a professional technical service team with rich experience in packaging equipment research and development and after-sales service, which can provide customers with one-stop services including on-site installation, commissioning, technical training, spare parts supply and lifelong maintenance. For customers with special production needs, the company can also provide personalized customization services, such as the design of special filling nozzles for high-viscosity oil materials, the improvement of the storage tank insulation system and the matching of special production lines. If you want to know more about the technical parameters, model types, customization solutions and other details of the semi automatic oil pouch packing machine, please contact our professional staff for detailed consultation, and we will provide you with the most suitable packaging equipment and production solutions according to your actual production needs and product characteristics.

Frequently Asked Questions

What are the core features of Discus's semi-automatic pouch bag filling machine?

Discus's semi-automatic pouch bag filling machine has the core features of simple operation, high filling precision, strong adaptability and low maintenance cost, which is specially designed for the pouch bag filling needs of small and medium-sized enterprises and small-batch production. The machine has a humanized operation interface, easy to learn and operate, without the need for professional technical personnel, reducing the operation cost of enterprises. It has high filling precision, with adjustable filling volume, which can ensure the consistency of filling amount and avoid material waste. The machine is suitable for various pouch bag materials and specifications, and can handle various liquid and paste materials, with strong compatibility and flexibility in use.
Discus's semi-automatic pouch bag filling machine is mainly applicable to small and medium-sized production lines, small-batch production, trial production of new products and customized production of small batches in cosmetics, food, medicine and other industries. It is also suitable for enterprises with limited production site and production capacity requirements, and individual entrepreneurs engaged in the production of pouch bag products. The machine has a compact structure, small floor area, flexible movement and easy placement, which can be used in various production sites, and is very suitable for the production mode of multi-variety and small-batch, meeting the diversified production needs of different customers.

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customer evaluation

Abigail Lewis

The operation is simple and easy to master, a single worker can complete the whole filling process efficiently. The control panel is intuitive with clear buttons and clear operation prompts.

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Easy Operation & High Precision

Easy Operation & High Precision

Our semi-automatic pouch bag filling machine features simple manual operation and accurate filling volume control, with little error. Suitable for small and medium batch production of cosmetic and food pouch bag products. Contact us for filling volume adjustment guidance.
Flexible & Multi-functional

Flexible & Multi-functional

Adapt to various pouch bag types and materials, support filling of liquid, paste and cream materials. Easy to replace filling nozzles for different product needs. Reach out for material adaptability details.
Compact Design & Space Saving

Compact Design & Space Saving

With compact and reasonable structural design, the machine occupies small workshop space and is easy to move and place. Suitable for small production lines and workshop with limited space. Contact us for machine dimension parameters.