Semi-Automatic Filling Machine for Cosmetics & Pharma

Semi auto capsule filling machine is a professional and practical pharmaceutical equipment that is specially designed for the filling of hard capsules in small and medium batch production, and it is widely applied in the pharmaceutical, health care product and cosmetic industries for the filling of hard capsules with powder, granule, pellet and micro-pill materials. Discus (Shenzhen) Technology Co.,Ltd, with the in-depth research on the capsule filling process of the pharmaceutical industry and the combination of the actual production needs of small and medium-sized enterprises, has developed a semi auto capsule filling machine with high filling accuracy, simple operation and strong adaptability, which meets the GMP production standards of the pharmaceutical industry and the certification requirements of CE and FDA, ensuring the hygiene and safety of capsule filling production. The machine adopts a semi-automatic working process combining manual capsule shell feeding and automatic capsule body and cap separation, material filling, capsule locking and finished product output, which is easy to operate and has a low learning threshold, and ordinary operators can master the operation skills after simple on-site training, reducing the training cost of enterprises for operators and improving the production efficiency of the production line. It is equipped with a high-precision volumetric filling system with a multi-stage filling adjustment function, which can realize the precise filling of powder, granule, pellet and other solid materials with a filling error of less than ±1%, ensuring the accuracy of the capsule filling dosage and meeting the strict production and quality control requirements of the pharmaceutical and health care product industries. The capsule separation and locking system of the semi auto capsule filling machine adopts a high-precision mechanical structure with a photoelectric positioning function, which can realize the accurate separation of the capsule body and cap and the firm locking of the filled capsule, the locking success rate is up to 99.9%, and effectively prevents the capsule from being damaged during the separation and locking process, reducing the product rejection rate. The machine is made of high-quality pharmaceutical-grade stainless steel 316L and food-grade engineering plastic materials, which is non-toxic, tasteless, corrosion-resistant and easy to clean, and the material contact parts are polished to a mirror finish with a smooth surface, which is easy to clean and sterilize, meeting the strict GMP production hygiene requirements of the pharmaceutical industry, and avoiding material contamination during the capsule filling process. It has a compact structural design and a small floor area, which is suitable for the production site with limited space such as small and medium-sized pharmaceutical enterprises and laboratory trial production workshops, and the modular design concept is adopted, which is convenient for disassembly, cleaning and maintenance, and the replacement of filling nozzles and other wearing parts is simple and fast, reducing the maintenance cost of enterprises. The semi auto capsule filling machine has strong adaptability and can be used for the filling of various specifications of hard capsules from 000# to 5#, and the filling nozzle can be flexibly replaced according to the particle size and fluidity of different filling materials, ensuring the smooth progress of the filling process for various materials, with strong versatility. It is equipped with a manual emergency stop device and an automatic fault alarm device, which can effectively ensure the operational safety of the equipment and the personal safety of operators, and the automatic fault alarm device can send out an alarm prompt in time when the equipment fails, and stop the machine automatically to avoid further damage to the equipment and the production of a large number of unqualified products. The machine has a stable operation performance with a low failure rate, and the key components such as the motor and bearing are all selected from internationally renowned brands, ensuring the service life and operational stability of the equipment, and the production efficiency can reach 800-2500 capsules per hour, which can meet the filling needs of small and medium batch hard capsule production of enterprises. In the actual application, the semi auto capsule filling machine of the company has been widely used in many small and medium-sized pharmaceutical enterprises, health care product enterprises and cosmetic enterprises at home and abroad. A small health care product enterprise in Thailand adopted the company's semi auto capsule filling machine in its production line, which effectively improved the filling efficiency of its plant extract capsule products and reduced the product rejection rate. The company has a professional technical service team with rich experience in the pharmaceutical equipment industry that can provide customers with on-site installation, commissioning, GMP production technical training and lifelong maintenance services to ensure the stable and efficient operation of the equipment. If you want to know about the specific models, technical parameters, filling accuracy and customization solutions of the semi auto capsule filling machine, please contact our professional staff for detailed consultation.