Semi-Automatic Filling Machine for Cosmetics & Pharma

Semi automatic encapsulation machine is a professional pharmaceutical equipment that is specially designed for the filling and sealing of various capsules in small and medium batch production, and it is widely applied in the pharmaceutical and health care product industries for the production of hard capsules and soft capsules filled with powder, granule, pellet and liquid materials. Discus (Shenzhen) Technology Co.,Ltd, with the research and development of pharmaceutical equipment for the pharmaceutical industry and the absorption of international advanced capsule production technology, has developed a semi automatic encapsulation machine with high production efficiency, high filling accuracy and stable performance, which meets the GMP production standards of the pharmaceutical industry and the certification requirements of CE and FDA, ensuring the hygiene and safety of capsule production. The machine adopts a semi-automatic working process combining manual capsule feeding and automatic filling, sealing and sorting, which is easy to operate and does not require professional technical personnel to operate, and ordinary operators can master the operation skills after simple training, reducing the training cost of enterprises for operators. It is equipped with a high-precision filling system with different filling structures for different filling materials, the powder and granule filling structure adopts a volumetric filling or weighing filling method with a filling error of less than ±1%, and the liquid filling structure adopts a piston filling method with a filling error of less than ±0.5%, ensuring the accuracy of the capsule filling dosage and meeting the strict production requirements of the pharmaceutical industry. The capsule sealing system of the semi automatic encapsulation machine adopts an advanced heat sealing or ultrasonic sealing technology, which can realize the firm sealing of capsule shells, the sealing is tight and no leakage, and effectively prevents the capsule contents from being damp, deteriorated and polluted during transportation and storage, and the sealing temperature and pressure can be adjusted steplessly according to the characteristics of different capsule shells, ensuring the ideal sealing effect. The machine is made of high-quality pharmaceutical-grade stainless steel 316L and engineering plastic materials that meet the pharmaceutical industry standards, which is non-toxic, tasteless, corrosion-resistant and easy to clean, and the material contact parts are polished to a mirror finish, meeting the strict GMP production hygiene requirements of the pharmaceutical industry, and avoiding product contamination during the capsule production process. It has a compact structural design with a closed working area, which can effectively prevent dust and other impurities from entering the production process, ensuring the purity of the capsule contents, and the modular design concept is adopted, which is convenient for disassembly, cleaning and sterilization, and the replacement of spare parts is simple and fast, reducing the maintenance cost of enterprises. The semi automatic encapsulation machine has strong adaptability and can be used for the production of various specifications of hard capsules (000#-5#) and soft capsules of different sizes, and can fill a variety of materials including powder, granule, pellet, liquid and paste, with strong versatility, meeting the production needs of multi-variety and small-batch capsule products of pharmaceutical enterprises and health care product enterprises. It is equipped with an automatic capsule sorting and rejecting device, which can automatically sort the qualified capsules and reject the unqualified capsules such as under-filled, over-filled and poorly sealed capsules, ensuring the product quality and reducing the labor intensity of manual sorting. The machine has a stable operation performance with a low failure rate, and the key components are all selected from internationally renowned brands, ensuring the service life of the equipment, and the production efficiency can reach 1000-3000 capsules per hour, which can meet the production needs of small and medium batch capsule production of enterprises. In the actual application, the semi automatic encapsulation machine of the company has been widely used in many small and medium-sized pharmaceutical enterprises and health care product enterprises at home and abroad. A small pharmaceutical enterprise in Japan adopted the company's semi automatic encapsulation machine in its production line, which effectively improved the production efficiency of its health care product capsules and ensured the product quality. The company has a professional technical team with rich experience in the pharmaceutical industry that can provide personalized customization services for customers according to their actual production needs and capsule characteristics, such as the design of special filling structures for special materials, the improvement of the sealing system and the matching of the production line. If you want to know about the specific models, technical parameters, production efficiency and customization solutions of the semi automatic encapsulation machine, please contact our professional team for detailed consultation.