Semi automatic capsule filling machine is a high-precision pharmaceutical equipment dedicated to the small and medium batch filling of hard and semi-hard capsules with diverse materials including powder, granules, pellets and semi-solids, and it is a key device for small-scale pharmaceutical production, laboratory trial production and customized health product manufacturing in pharmaceutical, nutraceutical and cosmetic industries. Discus (Shenzhen) Technology Co.,Ltd, adhering to the GMP production norms of the pharmaceutical industry and integrating advanced capsule filling technology, has developed a semi automatic capsule filling machine with optimized structural design, high filling precision and user-friendly operation, which complies with CE and FDA certification standards and meets the strict hygiene and quality requirements of pharmaceutical production worldwide. This equipment adopts a semi-automated operational flow that integrates manual capsule shell feeding with automatic body-cap separation, material metering, precise filling and capsule locking, which significantly reduces the operational complexity and lowers the professional threshold for operators. Ordinary staff can proficiently operate the machine after short-term standardized training, which effectively cuts down the enterprise's training costs and improves the overall efficiency of small-batch production lines. The core filling system is equipped with a dual-mode metering structure combining volumetric filling and micro-weighing filling, which can be switched according to the physical properties of filling materials. For free-flowing powders and regular granules, the volumetric filling module with precision rotary valves ensures a filling error of less than ±0.8%; for high-value or irregularly shaped pellets, the micro-weighing filling module with high-sensitivity load cells achieves a filling error of less than ±0.5%, fully meeting the stringent dosage accuracy requirements of pharmaceutical and nutraceutical products. The capsule handling mechanism features a high-precision CNC-machined mold plate with ultra-small tolerance, which realizes the accurate separation and stable positioning of capsule bodies and caps, and the integrated mechanical locking structure ensures a capsule locking success rate of over 99.8%. The mold plate is made of wear-resistant pharmaceutical-grade stainless steel, which has excellent corrosion resistance and long service life, and the detachable design makes it easy to clean and replace for different capsule specifications. The entire machine is constructed with pharmaceutical-grade 316L stainless steel for all material-contacting parts, which is polished to a mirror finish with a surface roughness of Ra≤0.8μm, complying with the GMP hygiene requirements of the pharmaceutical industry. The non-material-contacting parts are made of food-grade engineering
Copyright © 2024 by Discus Shenzhen Co.,Ltd