HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Small liquid filling machine is a compact, low-capacity filling equipment tailored for small-scale production, laboratory research, small-batch customization, and new product trial production in the cosmetics, food, medicine, chemical, and electronic industries, characterized by its small footprint, simple operation, low power consumption, and high filling precision, adapting to the filling of small-volume liquid products ranging from 0.1ml to 500ml, such as cosmetic serums, medical reagents, electronic chemicals, food flavorings, and laboratory samples. Discus (Shenzhen) Technology Co., Ltd., a professional manufacturer of industrial filling equipment with a focus on diverse production scenarios, has developed a series of small liquid filling machines with humanized design and stable performance, complying with international quality standards such as CGMP, CE, and ISO 12100:2010, and available in semi-automatic and fully automatic models to meet the different needs of customers. The semi-automatic small liquid filling machine is mainly used in laboratories and small workshops, adopting a manual bottle feeding and positioning method, with the filling process triggered by a foot switch or a manual button, which is flexible and convenient, and does not require complex installation and debugging. The fully automatic model is equipped with a miniaturized conveyor belt and automatic bottle positioning device, realizing the automatic cycle of bottle feeding, filling, and discharging, suitable for small-scale continuous production. The core metering system of the small liquid filling machine adopts high-precision micro piston pumps or syringe pumps, with an ultra-high filling precision of ±0.005ml for ultra-small volume filling (0.1ml-10ml) and ±0.1ml for small volume filling (10ml-500ml), ensuring the accuracy and consistency of each filling, which is crucial for high-value and high-precision liquid products. The filling volume can be adjusted steplessly through a precision adjustment knob or a digital touch screen (for fully automatic models), with a wide adjustment range to adapt to the filling of various small-volume specifications, and the filling speed can reach 5-100 bottles per minute, which can be adjusted according to the production needs. All parts in contact with the liquid are made of medical-grade 316L stainless steel, PTFE, and other corrosion-resistant and high-temperature resistant materials, which are non-toxic, tasteless, and do not react with the liquid products, meeting the hygiene requirements of food, medicine, and cosmetics, and also suitable for the filling of corrosive chemical reagents. The filling nozzle is designed with an ultra-fine caliber (0.2mm-3mm) to avoid liquid splashing and foaming during the filling process, and the nozzle can be replaced with different specifications to adapt to the filling of small bottles, vials, test tubes, and other containers with different calibers. The small liquid filling machine has an extremely compact structure, with a footprint of only 0.3-1 square meter, which can be easily placed on a laboratory bench or in a narrow workshop space, and the whole machine weight is 5-30kg, easy to move and carry. The operation interface is simple and intuitive: the semi-automatic model has only a few operation buttons, and the fully automatic model is equipped with a small touch screen, which can set filling parameters, store multiple sets of recipes, and display real-time production data, without the need for professional technical training, and operators can get started quickly. The equipment has low power consumption (50-300W), which is energy-saving and environmentally friendly, and the structural design is simple, with few vulnerable parts, low failure rate, and easy maintenance; the wearing parts such as sealing rings and filling nozzles are standardized and universal, which are easy to purchase and replace, reducing the later use cost. The small liquid filling machine is equipped with basic safety protection functions, such as automatic stop when no bottle is detected, overload protection, and emergency stop button, which can effectively avoid product waste and equipment damage, and ensure the personal safety of operators. In practical application scenarios, a biotechnology laboratory in Shanghai adopted the company’s semi-automatic small liquid filling machine for the filling of 0.5ml-2ml enzyme reagents, with a filling precision of ±0.01ml, which meets the high-precision requirements of experimental research and small-batch sample preparation, and the equipment is easy to clean and sterilize, avoiding cross-contamination between different reagents. A small cosmetic brand in Europe adopted the fully automatic small liquid filling machine for the filling of 5ml-20ml facial serums and eye creams, with a production capacity of 60 bottles per minute, a product qualification rate of 99.9%, and the equipment occupies a small space, which is suitable for the production needs of the brand’s small workshop. A chemical research institute adopted the equipment for the filling of 10ml-100ml corrosive chemical samples, with corrosion-resistant filling components, ensuring the safety and reliability of the filling process, and the filling precision meets the research data requirements. The company can customize the small liquid filling machine according to the customer’s specific liquid product characteristics (viscosity, corrosivity, foaming property), filling volume requirements, and use scenarios, such as adding a heating and insulation system for high-viscosity liquids, a degassing system for foaming liquids, and a sterile filling module for medical and cosmetic products, and provide professional technical guidance on equipment use, cleaning, and maintenance. With its compact size, high precision, and easy operation, the small liquid filling machine of Discus (Shenzhen) Technology Co., Ltd. has become an ideal choice for laboratories, small workshops, and innovative enterprises to solve small-volume liquid filling needs, helping customers improve production efficiency and product quality with minimal investment.