Fully Automatic Pillow Packaging Machine for Cosmetics & Food

Pillow roll packing machine is a high-efficiency automatic packaging equipment specially designed for the continuous packaging of various solid and semi-solid products into pillow-shaped bags, widely applied in cosmetics, food, medicine, daily chemical and hardware industries for packaging products such as cosmetic facial masks, wet wipes, biscuits, candies, tablets, screws and small electronic components. Discus (Shenzhen) Technology Co.,Ltd, a professional equipment manufacturer engaged in the development, production and installation of cosmetics, food and medical equipment, has developed a pillow roll packing machine with high automation, high production efficiency, strong adaptability and stable performance, which is designed in accordance with international production standards, has passed the ISO 12100:2010 standard certification and meets the certification requirements of CGMP, CE and FDA, ensuring the international compatibility and hygiene safety of the equipment. The machine adopts a fully automatic working process integrating automatic product feeding, film feeding, bag making, filling, sealing, cutting, coding and finished product output, realizing the unmanned operation of the entire packaging process, greatly improving the production efficiency of enterprises and reducing the labor cost and labor intensity of operators. Its core control system is composed of an advanced PLC control system and a high-definition touch screen human-machine interface, which can realize the precise setting and real-time adjustment of various production parameters such as bag length, bag width, sealing temperature, sealing time, cutting speed and production count, and the system can store more than 100 sets of production parameters, which is convenient for the quick switching of different product specifications, effectively meeting the production needs of multi-variety and small-batch products. The film feeding and bag making system of the pillow roll packing machine is equipped with a high-precision servo film feeding structure and a photoelectric positioning deviation correction device, which can realize the accurate conveying and automatic deviation correction of the packaging film, ensure the neatness of the film feeding and the accuracy of the bag making, and the bag making error is less than ±1mm, making the pillow-shaped bags neat and beautiful with consistent specifications. The packaging film can be selected from a variety of materials such as PE, PP, PET, OPP, aluminum plastic composite film and paper-plastic composite film, which can meet the different packaging needs of different products in terms of moisture proof, oxygen proof, light proof and wear resistance. The sealing and cutting system adopts an advanced heat sealing and cold cutting integrated structure, with an intelligent PID temperature control module for the heat sealing part, which can realize the precise control of the sealing temperature with a temperature control error of less than ±2℃, and the sealing temperature and pressure can be steplessly adjusted according to different packaging film materials, ensuring that the sealing part is firm and tight without air leakage and material leakage, and the sealing edge is smooth and neat without burrs. The cold cutting part adopts a high-hardness alloy cutting knife with a long service life, which can realize the fast and smooth cutting of the packaging bag, and the cutting position is accurate, avoiding the damage to the product during the cutting process. The machine is equipped with a variety of product feeding devices including belt feeding, chain plate feeding, vibrating plate feeding and manual auxiliary feeding, which can be flexibly matched according to the shape, size and characteristics of different products, ensuring the stable and continuous feeding of products and the smooth progress of the packaging process. For small and light products such as candies and tablets, the vibrating plate feeding device is adopted to realize the automatic sorting and feeding of products; for strip and sheet products such as facial masks and biscuits, the belt feeding or chain plate feeding device is adopted to realize the flat and orderly feeding of products; for irregularly shaped products, the manual auxiliary feeding device can be equipped to meet the packaging needs. The pillow roll packing machine has a compact structural design with a reasonable layout of all functional components, a small floor area and a beautiful appearance, and adopts a fully enclosed protective cover design, which can effectively prevent dust and other impurities from entering the packaging process, ensure the hygiene of the product packaging, and also play a protective role for the operators to avoid personal injury caused by accidental contact with the running parts of the equipment. All material contact parts are made of high-quality food-grade and pharmaceutical-grade stainless steel 304/316, which are non-toxic, tasteless, corrosion-resistant and easy to clean, meeting the strict hygiene production requirements of food, pharmaceutical and cosmetic industries, and avoiding the contamination of products during the packaging process. The equipment has a high production efficiency, with a packaging speed of up to 30-200 bags per minute, which can be flexibly adjusted according to the type of product, product specifications and packaging film materials, and the key components such as motors, servo drivers, sensors and cutting knives are selected from internationally renowned brands, ensuring the stability and reliability of the equipment operation with a low failure rate, which can meet the needs of long-term continuous production for 24 hours. The machine is also equipped with a number of intelligent detection and safety protection functions, such as automatic film break detection, automatic product missing detection, automatic stop when material is exhausted, fault automatic alarm, emergency stop button and overload protection, which can effectively prevent material waste and defective product production, and ensure the safe and stable operation of the equipment. In the actual application scenario, the pillow roll packing machine developed by Discus (Shenzhen) Technology Co.,Ltd has been widely used in the production lines of many domestic and foreign enterprises. A large cosmetic enterprise in Southeast Asia adopted the equipment for the packaging of facial masks and wet wipes, which realized the fully automatic continuous packaging of products, improved the production efficiency by more than 60% and reduced the labor cost by more than 50%. A pharmaceutical enterprise in Japan customized the equipment for the packaging of tablets and capsules, and the equipment's high packaging accuracy and strict hygiene performance fully met the GMP production standards of the pharmaceutical industry. Discus (Shenzhen) Technology Co.,Ltd has a professional R&D team and a technical service team with rich experience in packaging equipment research and development and after-sales service, which can provide customers with personalized customization services according to their actual production needs and product characteristics, such as the design of special feeding devices for special-shaped products, the improvement of the bag making system for special packaging forms and the matching of automatic production lines. The company can also provide customers with one-stop services including equipment model selection, on-site installation, commissioning, technical training, spare parts supply and lifelong maintenance. If you want to know more about the technical parameters, model types, packaging speed and customization solutions of the pillow roll packing machine, please contact our professional staff for detailed consultation, and we will provide you with the most suitable packaging equipment and production solutions according to your production scale and product characteristics.