Fully Automatic Pillow Packaging Machine for Cosmetics & Food

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Multi-Functional Pillow Packaging Machine for Cosmetics Food Daily Chemical Products

We develop and produce pillow packaging machine suitable for the packaging of solid and semi-solid products in cosmetics, food and daily chemical industries. The machine has the advantages of fast packaging speed, neat sealing and adjustable packaging specifications, with complete degassing function to ensure the shape of pillow packaging is beautiful and firm. Adopting advanced mechanical structure and patented technology, it is easy to clean and maintain, and meets the GMP production requirements of the industry.
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Advantages of the product

Film Saving & Cost Reduction

The machine adopts an optimized film feeding and cutting design, which can accurately control the use of the packaging film, reduce the film waste and save the packaging material cost of the enterprise. The film feeding speed can be adjusted synchronously with the packaging speed, avoiding the excessive pulling and waste of the film caused by the inconsistent speed. It can be used with various packaging films of different thicknesses and materials, and the film utilization rate is as high as 95% or more, which greatly reduces the production cost of the enterprise in the long run. The equipment is equipped with an automatic film breakage detection and stop function, which can stop the machine in time when the film is broken, avoiding unnecessary film waste.

Intelligent Operation & Humanized Design

Equipped with a touch operation screen and an intelligent control system, the machine can realize the digital setting of packaging parameters such as bag length, sealing temperature and packaging speed, with simple operation and easy learning, and the parameters can be stored and recalled, which is convenient for the production of different products. It is designed with a transparent protective cover, which is convenient for operators to observe the packaging process in real time and find and solve problems in time. The height of the feeding port can be adjusted, which is suitable for the feeding of different production lines and operating heights, and the humanized design greatly improves the operation comfort of operators. The machine is also equipped with an automatic counting and batch setting function, which is convenient for the enterprise to carry out batch production and management.

Related products

Air cushion packaging machine is a professional packaging equipment that uses plastic film to produce air cushions with independent air chambers for product shockproof and buffer packaging, widely applied in cosmetics, electronic, glass, ceramic, precision instrument and express delivery industries for the shockproof packaging of fragile, precision and high-value products during transportation and storage. Discus (Shenzhen) Technology Co.,Ltd, a professional manufacturer with rich experience in the research and manufacturing of industrial chemical and packaging machinery, has developed an air cushion packaging machine with high production efficiency, stable air tightness, strong material adaptability and easy operation, which can produce various types of air cushions such as bubble air cushions, column air cushions and film air cushions, providing comprehensive and reliable shockproof and buffer protection for different products. The machine adopts a fully automatic working process integrating film feeding, heating, air inflation, sealing, cutting and air cushion output, realizing the continuous and automatic production of air cushions, and the production process does not require manual intervention, greatly improving the production efficiency of air cushions and reducing the labor cost of enterprises. Its core control system is equipped with an advanced microcomputer control system and a touch screen human-machine interface, on which operators can set and adjust various production parameters such as air cushion size, air inflation pressure, sealing temperature and production speed, and the operation interface is intuitive and simple, which is convenient for operators to operate and master, and ordinary staff can proficiently operate the equipment after simple training. The heating and sealing system of the air cushion packaging machine is equipped with a high-precision ceramic heating plate and an intelligent temperature control module, which can realize the precise control of the sealing temperature with a temperature control error of less than ±1℃, and the sealing temperature can be steplessly adjusted according to different plastic film materials such as PE, PA and PE/PA composite film, ensuring that the sealing part of the air cushion is firm and tight without air leakage, and the air tightness of the air cushion is excellent, which can maintain the air pressure stably for a long time and provide continuous shockproof and buffer protection for products. The air inflation system is equipped with a high-pressure silent air pump and a precise pressure regulating valve, which can realize the precise control of the air inflation pressure of the air cushion, with the adjustable air pressure range of 0.02-0.1MPa, and operators can adjust the air inflation pressure according to the shockproof requirements of different products, ensuring that the air cushion has an appropriate softness and support, and achieving the best shockproof and buffer effect. The machine can produce air cushions of different specifications and types by replacing different molds and adjusting parameters, including bubble air cushions with different bubble sizes, column air cushions with different column diameters and lengths, and film air cushions with different widths and lengths, which can be flexibly cut according to the size and shape of the packaged products, realizing the customized packaging of products and avoiding the waste of packaging materials. The film feeding system is equipped with a high-precision film feeding roller and a photoelectric deviation correction device, which can realize the accurate conveying and automatic deviation correction of the plastic film, ensure the neatness of the film feeding and the accuracy of the air cushion production, and the film can be rolled film with a large width, which can be continuously fed without frequent replacement, improving the production efficiency of the equipment. The air cushion packaging machine has a compact structural design and a small floor area, which is suitable for the production site and express delivery sorting center with limited space, and the equipment is light in weight and easy to move, which can be flexibly placed according to the actual production needs of enterprises. The whole machine is made of high-quality cold-rolled steel plate with electrostatic spraying treatment on the surface, which has the characteristics of corrosion resistance, wear resistance and long service life, and the key components such as air pump, heating plate, pressure regulating valve and cutting knife are selected from internationally renowned brands, ensuring the stability and reliability of the equipment operation with a low failure rate, which can meet the needs of long-term continuous production. The equipment has the characteristics of energy saving and environmental protection, the plastic film used is a high-quality environmental protection PE film, which is non-toxic, tasteless, recyclable and degradable, meeting the national environmental protection requirements, and the air cushion production process does not produce any waste gas, waste water and waste residue, which is a green and environmental protection packaging production method. Compared with the traditional shockproof packaging materials such as foam plastic and pearl cotton, the air cushion produced by the equipment has the advantages of light weight, small volume, convenient storage and transportation, and can be inflated on demand, which greatly reduces the storage space and transportation cost of packaging materials. In the actual application scenario, the air cushion packaging machine developed by Discus (Shenzhen) Technology Co.,Ltd has been widely used in many domestic and foreign enterprises and express delivery companies. A large electronic product enterprise in Thailand adopted the equipment for the shockproof packaging of mobile phones, tablets and other electronic products, and the column air cushions produced by the equipment provided excellent shockproof and buffer protection for the electronic products, reducing the product damage rate during transportation by more than 80%. A cosmetic enterprise in Japan customized the equipment for the packaging of glass bottle cosmetics and precision cosmetic tools, and the small bubble air cushions produced by the equipment perfectly fit the shape of the products, realizing the all-round protection of the products. Discus (Shenzhen) Technology Co.,Ltd has a professional technical service team that can provide customers with one-stop services including on-site installation, commissioning, technical training, spare parts supply and lifelong maintenance. For customers with special production needs, the company can also provide personalized customization services, such as the design of special molds for special-shaped air cushions, the improvement of the air inflation system and the matching of the automatic production line. If you want to know more about the technical parameters, model types, air cushion specifications and customization solutions of the air cushion packaging machine, please contact our professional staff for detailed consultation, and we will provide you with the most suitable shockproof packaging solution according to your product characteristics and transportation needs.

Frequently Asked Questions

What is the main application of Discus's pillow packaging machine?

Discus's pillow packaging machine is mainly used for the pillow type packaging of solid and semi-solid products in cosmetics, food, medicine and daily chemical industries, such as cosmetic soap, facial mask tablets, pharmaceutical tablets, food snacks and other products. Pillow type packaging is a common packaging form in the market, with the advantages of simple packaging, beautiful appearance and convenient transportation. This machine can realize the automatic packaging of products, which is suitable for both single product packaging and multi-product combined packaging, meeting the diversified packaging needs of different products and industries in the market.
Discus's pillow packaging machine has the core advantages of high packaging speed, high precision, stable operation and strong adaptability. It adopts advanced control system and transmission structure, with fast packaging speed and high efficiency, which can meet the large-scale production needs of enterprises. The packaging precision is high, which can ensure the consistent length and tightness of the packaging bag, with a neat and beautiful appearance. The machine runs stably with low noise and low failure rate, reducing the maintenance cost of enterprises. It can adapt to products of different shapes and specifications, with strong compatibility and flexible use.

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customer evaluation

Emma Wilson

It is compatible with various packaging materials such as plastic film and composite film, the material feeding is smooth, and the finished packages have a consistent and beautiful shape.

Olivia Garcia

The packaging length can be adjusted freely and accurately according to product needs, it is suitable for packaging small cosmetic items like lipsticks and eye shadow brushes, with high adaptability.

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Smooth Pillow Bag Forming

Smooth Pillow Bag Forming

Our pillow packaging machine forms exquisite and regular pillow bags, with tight sealing and no material leakage. Suitable for solid and semi-solid products in cosmetics, food and medicine industries. Contact us for bag size customization.
High Speed & Stable Operation

High Speed & Stable Operation

Adopts advanced PLC control and servo drive, realizing high-speed packaging with stable performance and low error rate. Can work continuously for a long time to meet mass production demands. Reach out for production capacity data.
Simple Operation & Quick Changeover

Simple Operation & Quick Changeover

User-friendly touch screen control, simple parameter setting and easy operation. Fast changeover of packaging specifications, saving production preparation time. Contact us for operation training support.