Water pouch filling machine is a specialized automatic equipment engineered for filling and packaging water, mineral water, purified water, and water-based liquids (e.g., cosmetic toners, medical water preparations) into flexible pouches, widely used in the food, beverage, and cosmetic industries for small-to-medium volume packaging. Discus (Shenzhen) Technology Co., Ltd., combining years of experience in liquid filling technology and market demand insights, has developed a series of water pouch filling machines with high precision, fast speed, and reliable performance, complying with international hygiene and safety standards to meet the needs of mass production and customized packaging. The machine integrates pouch forming, liquid metering, filling, heat sealing, cutting, and counting into a continuous workflow, eliminating manual intervention and ensuring consistent product quality. The forming module uses photoelectric positioning technology to create pouches of various types (back-seal, three-side seal, stand-up) from PE, PP, or aluminum-plastic composite films, with adjustable film width (40mm-200mm) to accommodate pouch sizes from 5ml to 1L. The metering system adopts high-precision piston pumps or gear pumps, controlling filling error within ±0.5ml to ensure each pouch contains the exact water volume, while the built-in degassing function removes air bubbles to prevent pouch deformation and leakage. The heat sealing module features constant-temperature control (80℃-200℃) and adjustable pressure, ensuring strong, uniform seals that resist leakage during storage and transportation, and the high-speed steel cutting knife delivers clean, neat pouch edges. All parts in contact with water are made of food-grade 304 stainless steel, meeting hygiene requirements for drinking water and cosmetic production, and the closed structural design prevents dust and microbial contamination. The PLC control system and touchscreen interface enable intuitive operation—setting filling parameters, storing up to 50 production recipes, monitoring real-time output and fault alerts, and automatically counting finished products. The machine’s production capacity ranges from 50 to 300 pouches per minute, with stepless speed adjustment to match production needs, making it suitable for both small-batch customization and large-scale mass production. In practical applications, a Thai beverage company that visited Discus in July 2024 adopted the machine for its 200ml mineral water pouches, achieving 250 pouches per minute with a 99.9% qualification rate and reducing product waste to less than 0.3%. A Chinese cosmetic enterprise used the equipment for 10ml water-based toner sachets, integrating it into a complete production line with labeling and carton packing, improving efficiency by 400% compared to manual packaging. The machine can be customized with additional functions such as printing production dates/codes on pouches, optimizing the filling system for high-altitude areas, or adding a sterile filling module for medical products. Discus provides comprehensive after-sales support, including on-site installation, commissioning, technical training, and regular maintenance, ensuring long-term stable operation. With its compact design, high efficiency, and versatility, the water pouch filling machine is a cost-effective solution for enterprises looking to enter the growing pouch water market or expand their product portfolios.
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