HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Semi automatic bottle filling machine is a cost-effective filling equipment that combines manual operation and automatic filling, designed for small and medium-sized enterprises, start-ups, and small-batch production scenarios in the cosmetics, food, beverage, medicine, and daily chemical industries, realizing the automatic metering and filling of liquid and paste products into various bottles, with the advantages of simple operation, moderate production capacity, and low investment cost. Discus (Shenzhen) Technology Co., Ltd., focusing on the filling needs of small and medium-sized enterprises, has developed a series of semi automatic bottle filling machines with humanized design, stable performance, and strong adaptability, complying with international quality and safety standards such as CGMP, CE, and ISO 12100:2010, and adapting to the filling of various products in glass bottles, plastic bottles, and PET bottles of various specifications. The equipment adopts a working mode of manual bottle feeding and positioning, automatic metering and filling, and manual bottle discharging, balancing the filling precision and production efficiency. The operation process is simple and intuitive: the operator only needs to manually place the empty bottle on the filling station, step on the foot switch or press the start button, and the equipment will automatically complete the filling process, then manually take out the filled bottle, without the need for professional technical personnel to operate, only simple training is required for proficiency. The core metering and filling system is available in multiple types such as piston type, gear type, and flow type, selected according to the viscosity and fluidity of the filled product: piston type is suitable for medium and high viscosity paste products such as cosmetic cream, toothpaste, and food sauce; gear type is suitable for high viscosity oil products such as edible oil and lubricating oil; flow type is suitable for low viscosity liquid products such as facial toner, mineral water, and oral liquid, with a filling error controlled within ±1%, ensuring the consistency of the filling volume for small-batch production. The filling range is wide, adjustable from 10ml to 5L, adapting to the filling of small bottles of cosmetic essence (10ml-50ml) and large bottles of beverage and daily chemical products (1L-5L), and the filling volume can be adjusted by a high-precision adjusting knob and a graduated scale on the equipment, with simple and quick adjustment, no need for complex parameter setting. All parts in contact with the product are made of food-grade 304 stainless steel, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production, and the filling nozzle is designed with an anti-dripping and anti-splashing structure, effectively preventing product waste and packaging container pollution, and the filling nozzle can be replaced with different specifications (caliber 5mm-20mm) to adapt to the filling of bottles with different calibers. The semi automatic bottle filling machine has a compact structural design, with a small footprint (generally less than 1 square meter), easy to install and move in the workshop, and can be flexibly placed according to the workshop layout, and can also be used in combination with simple capping and labeling equipment to form a simple semi-automatic production line, improving the overall production efficiency. The equipment has a simple structure with no complex electronic and pneumatic components, resulting in low failure rates and easy maintenance; vulnerable parts such as sealing rings and filling nozzles are standardized and universal, with low purchase and replacement costs, reducing the later use and maintenance costs of enterprises. The production capacity is moderate, with a filling speed of 10-60 bottles per minute, suitable for small-batch production, trial production of new products, and customized production of small batches of products, which is the most cost-effective filling solution for small and medium-sized enterprises with unstable production orders. The equipment is equipped with a basic protection system, which will automatically stop filling when the bottle is not in place or the liquid level is too low, avoiding product waste and equipment damage, and the emergency stop button is set at a convenient position to ensure the personal safety of operators. In practical application scenarios, a small cosmetic workshop in South China adopted the company’s semi automatic bottle filling machine for the filling of facial cream, lotion, and essence, realizing the precise filling of 30ml, 50ml, and 100ml cosmetic bottles, with a production capacity of 30 bottles per minute, a product qualification rate of 99.8%, and a production efficiency increased by more than 3 times compared with the traditional manual filling mode. A small beverage factory in East China adopted the equipment for the filling of fruit juice and mineral water, realizing the filling of 200ml and 500ml PET bottles, with a production capacity of 50 bottles per minute, low investment and quick results, and meeting the small-batch sales needs of the local market. The company can optimize the semi automatic bottle filling machine according to the customer’s specific product characteristics, such as adding a heating and insulation system for high viscosity products (such as toothpaste and industrial paste), adding a degassing function for foaming products (such as hand sanitizer and carbonated drinks), and replacing the filling system with corrosion-resistant materials for corrosive products (such as chemical reagents and disinfectants), and provide professional technical guidance on equipment use and maintenance. With reliable quality, simple operation, and high cost performance, the semi automatic bottle filling machine of Discus (Shenzhen) Technology Co., Ltd. provides a practical and efficient filling solution for small and medium-sized enterprises, helping enterprises improve production efficiency and product quality with minimal investment.