Liquid pouch filling machine is a specialized automatic filling and packaging equipment designed for filling liquid products into flexible plastic pouches, aluminum-plastic composite pouches, and other soft packaging containers, realizing the integrated automation of liquid metering, filling, pouch forming, sealing, and cutting, and is widely used in the food, beverage, cosmetics, medicine, and daily chemical industries for the packaging of bagged liquid products such as fruit juice, milk, facial toner, hand sanitizer, and medical oral liquid. Discus (Shenzhen) Technology Co., Ltd., with profound technical accumulation in the field of liquid filling and soft packaging equipment, has developed a series of liquid pouch filling machines with high filling precision, good sealing performance, and strong adaptability, which meet international production standards and adapt to the packaging needs of liquid products with different viscosities, properties, and pouch specifications. The equipment adopts advanced microcomputer control technology and photoelectric positioning technology, with a high-precision gear pump or piston pump metering system, the filling volume error is controlled within ±0.5ml, and the sealing temperature and pressure are intelligently regulated, ensuring firm and beautiful sealing of the pouch, effectively preventing liquid leakage and prolonging the shelf life of the product. The liquid pouch filling machine can adapt to the filling of liquid products with different physical and chemical properties, from low-viscosity liquids such as water, fruit juice, and facial toner to medium-viscosity liquids such as milk, yogurt, and liquid detergent, and is equipped with a degassing function for foaming liquids such as carbonated drinks and hand sanitizer, effectively removing air bubbles in the liquid and avoiding pouch bulging caused by gas accumulation. The equipment supports the production of various pouch types including back seal pouches, three-side seal pouches, four-side seal pouches, and stand-up pouches, and can realize the filling and packaging of pouches with different specifications from 5ml small sachets to 1000ml large pouches by replacing forming molds and adjusting metering parameters, meeting the diverse packaging needs of enterprises for liquid products. All parts in contact with liquid are made of food-grade 304 stainless steel, with a closed structural design in the filling area, preventing secondary pollution of the liquid product during the production process, and the modular design of the whole machine facilitates disassembly, cleaning, and maintenance, reducing the downtime of the production line. The equipment has a high production efficiency, with a packaging speed of 30-200 pouches per minute, and the speed can be steplessly adjusted according to the product characteristics and production needs, suitable for both small-batch customized production and large-scale mass production. The touch screen operation interface is simple and intuitive, which can store multiple sets of production recipes, realize quick switching between different products and different pouch specifications, and the system can automatically count the output, record production data, and realize fault self-diagnosis and alarm, reducing the professional requirements for operators. In practical application scenarios, a Southeast Asian beverage enterprise adopted the company’s liquid pouch filling machine for the production of bagged fruit juice and coconut milk, realizing the automatic filling and packaging of 200ml and 500ml stand-up pouches, with a production capacity of 120 pouches per minute, a product qualification rate of 99.9%, and a product waste rate reduced to less than 0.3%. The company participated in the COSMOPROF CBE ASEAN exhibition in Bangkok in June 2024, and the liquid pouch filling machine displayed was highly recognized by customers from various countries, and reached cooperative intentions with many food and cosmetic enterprises. The company can customize the liquid pouch filling machine according to the specific product characteristics, packaging requirements, and production scale of customers, such as adding a printing and coding function, optimizing the degassing system for foaming liquids, and providing one-stop solutions including equipment installation, commissioning, technical training, and after-sales maintenance.
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