HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid filling and capping machine is an integrated automatic equipment that combines liquid filling and bottle capping functions in one, realizing the seamless connection of bottle feeding, precise filling, cap feeding, automatic capping, and cap tightening, and is a core device in the automatic production line of liquid products in cosmetics, food, medicine, and daily chemical industries. Discus (Shenzhen) Technology Co., Ltd., with strong technical strength and rich experience in filling equipment R&D, has developed a series of liquid filling and capping machines with high integration, high efficiency, and high stability, which adhere to international standards such as CGMP, CE, FDA, and ISO 12100:2010, ensuring the reliability and compliance of the equipment in global applications. The filling section of the equipment adopts an advanced servo control filling system, which is equipped with high-precision flow meters and adjustable filling nozzles, and can realize the precise control of filling volume for liquids with different viscosities, from low-viscosity liquids such as water, facial toner, and fruit juice to medium-viscosity liquids such as milk, honey, and liquid detergent, with a filling error controlled within ±1.5ml (based on 500ml products), ensuring the consistency of product filling volume. The capping section adopts a high-precision servo capping system and a flexible cap feeding mechanism, which can automatically complete cap sorting, feeding, and capping, and the capping torque can be steplessly adjusted to ensure that the cap is tightened without damaging the bottle mouth or cap, effectively preventing liquid leakage and ensuring the sealing performance of the product. The machine is made of food-grade 304 stainless steel as a whole, which is corrosion-resistant, easy to clean, and meets the hygiene and safety requirements of food, cosmetic, and pharmaceutical production, and the structural design is closed to prevent secondary pollution of liquid products during the filling and capping process. The equipment has the characteristics of strong adaptability, which can adapt to the filling and capping of bottles with a height of 160-320mm and a bottle mouth diameter of ≥φ18mm (customizable), and the filling heads are equipped with a bottle guide covering structure, which does not need to be replaced when the bottle mouth diameter differs between φ20-φ32, saving the maintenance time of the production line. The liquid filling and capping machine is equipped with an overload clutch protection device, which will automatically shut down the machine when the bottle is stuck, protecting the bottle and the equipment from damage, and all transmissions are built-in, ensuring good transmission performance and low noise during operation. In terms of intelligent control, the equipment adopts Siemens PLC, touch screen, and frequency converters, which can realize real-time monitoring of the production process, automatic counting of output, and fault self-diagnosis and alarm functions, and the operation is simple and easy to master, reducing the professional requirements for operators. In practical application, the liquid filling and capping machine is widely used in mineral water plants, beverage factories, cosmetic production enterprises, and pharmaceutical factories. For example, a Japanese customer who discussed cooperation with the company in June 2024 adopted the equipment for its beverage production line in Shizuoka, realizing the automatic filling and capping of bottled fruit juice, with a production capacity of 5000 bottles per hour, and the product qualification rate reached 99.9%. The company can customize the liquid filling and capping machine according to the customer's production scale, bottle specifications, and product characteristics, and provide supporting production line integration services, realizing the whole process automation from bottle washing to filling and capping. With advanced technology, reliable quality, and perfect after-sales service, the liquid filling and capping machine of Discus (Shenzhen) Technology Co., Ltd. has effectively improved the production efficiency and product quality of enterprises in various industries.