Automatic Tube Filling Machine MTF600 & HC20 | High-Precision

Laminated tube sealing machine is a specialized automated equipment for the tail sealing of laminated soft tubes filled with cosmetic, pharmaceutical, daily chemical and food products, which is a key supporting device for laminated tube production lines in the cosmetics, pharmaceutical, food and high-end daily chemical industries, and is specially used for sealing laminated tubes made of multi-layer composite materials (plastic-aluminum-plastic, plastic-paper-plastic, multi-layer plastic). This equipment is engineered to adapt to the physical characteristics of laminated tubes with good barrier performance, high toughness and strong sealing requirements, adopting advanced ultrasonic sealing technology as the core, with core technical features of fast sealing speed, firm and airtight sealing, beautiful sealing shape, and no damage to the laminated tube body, which can effectively ensure the sealing effect of laminated tubes, give full play to the excellent barrier performance of laminated materials, prevent product oxidation and leakage, and extend the product shelf life. Laminated tubes are widely used in the packaging of high-end products in various industries due to their excellent barrier performance (moisture proof, oxygen proof, light proof), good flexibility and beautiful appearance, and thus have higher requirements for sealing equipment: the sealing must be firm and airtight to ensure the barrier performance of the tube body; the sealing shape must be neat and beautiful to meet the packaging requirements of high-end products; the sealing process must not damage the laminated layer structure of the tube body to avoid reducing the barrier performance. The laminated tube sealing machine is composed of a high-precision laminated tube feeding and positioning system, a high-frequency ultrasonic sealing mechanism, a sealing shaping and trimming device, a coding system, and an intelligent control system. The laminated tube positioning system adopts a flexible pneumatic clamping structure with adjustable force, which can adapt to laminated tubes of different specifications and avoid tube body deformation and damage to the laminated layer during the sealing process; the high-frequency ultrasonic sealing mechanism generates high-frequency vibration through the ultrasonic transducer to make the laminated tube tail material melt and fuse at the molecular level, forming a firm and airtight seal with a sealing width of 3-5mm, which is far better than the traditional heat sealing effect; the sealing shaping and trimming device can trim the sealed tail to ensure a neat and beautiful sealing shape, and can realize different sealing shapes (straight seal, wave seal, oblique seal) according to customer needs, meeting the personalized packaging requirements of high-end products; the online coding system can print production date, batch number, shelf life and other information on the sealed tail during the sealing process, realizing the integration of sealing and coding. In practical production applications, this machine is closely matched with laminated tube filling machines to form a complete high-end tube product production line, and is widely used in various high-end product fields: in the cosmetics industry, it is the most widely used, for sealing high-end facial cream, eye cream, foundation and perfume laminated tubes, with high requirements for the beauty and tightness of the seal; in the pharmaceutical industry, it is used for sealing medical laminated tubes filled with sterile ointments and high-end topical drugs, complying with GMP production specifications, with core requirements of aseptic sealing and airtightness; in the food industry, it is used for sealing food-grade laminated tubes filled with high-end jam, honey, chocolate sauce and baby food, meeting food hygiene and safety standards and barrier performance requirements; in the high-end daily chemical industry, it is used for sealing high-end hand sanitizer, laundry detergent and skin care product laminated tubes, with high requirements for the durability and beauty of the seal. Discus (Shenzhen) Technology Co., Ltd. has independently developed a series of laminated tube sealing machines with advanced technology and excellent performance, which integrate a number of utility model patents related to hose processing and sealing, such as the filling equipment hose lifting device and automatic filling structure. The company's equipment adopts an imported high-frequency ultrasonic transducer with stable performance and long service life, which can realize continuous and stable sealing, with a sealing speed of up to 60-80 laminated tubes per minute, meeting the large-scale mass production needs of enterprises. The equipment is compatible with laminated tube specifications with a diameter of 10mm-50mm and a length of 50mm-200mm, and supports fast switching between different laminated tube specifications without replacing the sealing mold, only by adjusting the positioning and sealing parameters on the control system, which greatly shortens the production switching time and improves production efficiency. The whole machine is made of food-grade 304 stainless steel, the parts in contact with the product are made of non-toxic and corrosion-resistant materials, complying with CGMP, CE, FDA and ISO 12100:2010 international certification standards, and the machine is designed with a fully enclosed structure that is easy to clean and disinfect, meeting the hygiene and production requirements of various industries. The equipment is equipped with a touch screen intelligent control system, which can realize the setting and adjustment of ultrasonic power, sealing time, sealing pressure, production speed and other parameters, store multiple sets of sealing recipes, and have functions such as automatic counting, no-tube no-sealing, fault self-diagnosis and real-time alarm, which is easy to operate and manage. The company's laminated tube sealing machine can be equipped with a number of optional functional modules according to customer needs, such as a sterile ultrasonic sealing module for the pharmaceutical and food industries, a laser coding module for high-precision coding, a finished product inspection module for detecting unqualified sealing products and automatically removing them, and a sorting and conveying module for automatic sorting and conveying of finished products, realizing the personalized customization of the equipment. In actual application cases, the equipment has been successfully applied to the production lines of many high-end cosmetics, pharmaceutical and food enterprises in Thailand, Japan and other countries, and has been highly praised for its stable sealing performance, beautiful sealing shape and high production efficiency. The company provides comprehensive pre-sales matching consultation, on-site installation and debugging by professional engineers, systematic operation and maintenance training, regular on-site maintenance and technical support, and a long-term spare parts supply guarantee system for customers, and can customize sealing solutions according to the customer's laminated tube specifications, product characteristics and production line layout, helping customers improve the quality and grade of high-end tube products.