HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Fully automatic water bottle filling machine is a high-integration, high-efficiency automatic filling equipment specially designed for the large-scale production of bottled water products such as mineral water, purified water, distilled water, and alkaline water, realizing the fully automated whole process of bottle unscrambling, bottle washing, sterile filling, capping, and bottle discharging, and is the core equipment of large and medium-sized water plants, beverage factories, and bottled water production bases in the food and beverage industry. Discus (Shenzhen) Technology Co., Ltd., combining the technical characteristics of international advanced bottled water filling equipment and the actual market demand of the bottled water industry, has developed a series of fully automatic water bottle filling machines that comply with CGMP, CE, FDA, and ISO 12100:2010 international standards, with the advantages of high production capacity, high filling precision, and stable operation, and are widely used in the mass production of bottled water products of various specifications. The equipment is composed of multiple functional modules including a high-speed bottle unscrambler, a multi-stage high-pressure bottle washing machine, a sterile filling host, an automatic capping machine, and a synchronous conveyor belt, with each module linked by a central PLC control system to realize coordinated and efficient operation, and the production capacity can reach 1000-20000 bottles per hour (based on 500ml bottles), meeting the mass production needs of different scales of enterprises. The filling system adopts a gravity filling or pressure filling method optimized for water products, equipped with high-precision flow meters and servo-controlled filling nozzles, with a filling error controlled within ±3ml, complying with the national standard requirements for bottled water filling volume, and ensuring the consistency of water volume in each bottle. The bottle washing module adopts a three-stage washing process of pure water rinsing, high-pressure air blowing, and sterile water flushing, thoroughly cleaning the inner and outer walls of the bottle, and the filling area is equipped with a Class A laminar flow sterile protection system, effectively preventing microbial contamination and ensuring the hygiene and safety of bottled water products. All parts in contact with water are made of food-grade 304 stainless steel, with a smooth surface and no dead ends, easy to clean and disinfect, meeting the food safety production requirements of the bottled water industry. The equipment has the characteristic of fast product specification switching, and can adapt to the filling of bottled water with different bottle shapes (PET bottles, glass bottles) and different capacities (200ml-5L) by simply adjusting the mechanical parameters and replacing a small number of accessories, with the switching time controlled within 30 minutes, greatly improving the production flexibility of the production line. The central control system is equipped with a touch screen human-computer interaction interface, which can realize real-time monitoring of the production process, automatic counting of output, fault self-diagnosis and alarm, and production data recording and storage, facilitating enterprise production management and product quality traceability. The equipment is also equipped with a complete automatic protection system, which will automatically stop the corresponding module and give an alarm when abnormalities such as no bottle, insufficient water supply, bottle jamming, and capping failure occur, avoiding product waste and equipment damage. In practical application scenarios, a large mineral water production enterprise in South China adopted the company’s fully automatic water bottle filling machine for its 500ml and 1.5L mineral water production line, realizing a production capacity of 12000 bottles per hour, with a product qualification rate of 99.95% and a labor cost reduction of more than 80% compared with the semi-automatic production line. The company has a 3000 square meter dust-free workshop and advanced production and testing equipment, each fully automatic water bottle filling machine undergoes rigorous performance testing and sterile verification before leaving the factory, and provides one-stop services including on-site installation, commissioning, technical training, and regular maintenance. With advanced technology, high production efficiency, and reliable quality, the fully automatic water bottle filling machine of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for large and medium-sized bottled water production enterprises to realize intelligent and large-scale production.