HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Digital liquid filling machine is a high-intelligent liquid filling equipment that adopts digital control technology, high-precision sensor detection, and microcomputer programming to realize the digital control of the entire filling process, including digital setting of filling volume, digital adjustment of filling speed, and digital display of production data, and is widely used in the cosmetics, food, medicine, chemical, and electronic industries for the high-precision filling of liquid products such as cosmetic essence, medical reagents, electronic chemicals, and edible oil. Discus (Shenzhen) Technology Co., Ltd., keeping pace with the development of industrial digitalization and intelligence, has developed a series of digital liquid filling machines that comply with international quality and safety standards, integrating advanced digital control technology and precision filling technology, with the advantages of high filling precision, strong operability, and complete data recording functions, meeting the high-precision and intelligent filling needs of modern enterprises. The equipment is equipped with a high-performance industrial digital control system and a 7/10-inch touch screen digital operation interface, which can realize the digital setting of filling volume with a setting precision of 0.01ml, and the filling speed can be adjusted in 10 gear levels digitally, adapting to the filling of liquid products with different viscosities and flow characteristics, avoiding liquid splashing and foaming caused by excessive filling speed. The core metering system adopts a digital flow meter and a servo-controlled filling pump, with a filling precision controlled within ±0.05ml, which is far higher than the traditional filling machine, meeting the ultra-high precision filling requirements of high-value liquid products such as medical reagents, cosmetic essence containing active ingredients, and electronic grade chemicals. The digital liquid filling machine is equipped with a high-precision digital weighing feedback system, which can realize real-time weighing and correction of the filled liquid volume, and automatically adjust the filling parameters when the filling volume deviates, ensuring the consistency of the filling volume of each product, and the correction precision is up to 0.01ml. The equipment has a complete digital data recording and storage function, which can automatically record production data such as filling volume, production quantity, production time, and operator information, and can store up to 100 sets of production recipes, realize quick digital switching between different products, and the data can be exported through USB or network, facilitating enterprise production management, product quality traceability, and digital factory construction. All parts in contact with liquid are made of food-grade 304/316 stainless steel and corrosion-resistant engineering plastics, with a closed structural design in the filling area, preventing liquid contamination and volatilization, and the modular design facilitates disassembly, cleaning, and sterilization, meeting the GMP production requirements of the food and pharmaceutical industries. The equipment has a variety of filling modes including single-head filling, multi-head simultaneous filling, and continuous filling, which can be selected digitally according to the production needs, and the number of filling heads can be configured as 2-16 heads, with a production capacity of 100-5000 bottles per hour, suitable for both small-batch high-precision filling and large-scale mass production. The digital liquid filling machine is equipped with a complete set of digital fault diagnosis and alarm systems, which can automatically detect equipment faults such as insufficient liquid supply, no bottle, and filling nozzle blockage, display fault codes and fault reasons on the digital interface, and automatically stop the filling process to avoid product waste and equipment damage. In practical application scenarios, a domestic biopharmaceutical enterprise adopted the company’s digital liquid filling machine for the filling of monoclonal antibody injection reagents, with a filling volume of 2ml and a filling precision of ±0.03ml, a product qualification rate of 99.99%, and the production data can be seamlessly connected with the enterprise’s MES system, realizing the digital management of the production process. A high-end cosmetic enterprise in Japan adopted the company’s digital liquid filling machine for the filling of facial essence, realizing the high-precision filling of 5ml and 10ml small bottles, with a production capacity of 1200 bottles per hour and a product consistency rate of more than 99.9%. The company can customize the digital liquid filling machine according to the customer’s specific product characteristics, filling precision requirements, and digital management needs, such as adding a remote digital monitoring function, optimizing the digital weighing system, and customizing the data export format, and provide professional technical training on digital operation and system maintenance. With advanced digital control technology, ultra-high filling precision, and complete digital management functions, the digital liquid filling machine of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for enterprises in various industries to realize the digital and intelligent upgrading of liquid product filling production.