Food Tubes Filler Machine With Multiple Heads by Discus Technology

A food tube filling machine with multiple filling heads is engineered to maximize production throughput while maintaining precision and consistency, making it ideal for high volume food manufacturers producing tube filled products like condiments, creams, and pastes. The machine features two or more filling heads that operate simultaneously, each independently controlled by servo motors and sensors to ensure accurate fill volumes for every tube. This parallel processing significantly increases output compared to single head machines, with the number of heads (typically 4 to 12, depending on the model) scalable to match production demands. Each filling head is equipped with anti drip nozzles and adjustable filling parameters, allowing them to handle variations in tube size or product viscosity—ensuring uniform filling even for products with inconsistent textures, such as those containing particulates. The tube indexing system precisely positions each tube under its corresponding filling head, synchronized with the head movement to avoid misalignment and product waste. The multiple heads can be configured to fill different volumes or even different products simultaneously in some advanced models, offering flexibility for manufacturers with diverse product lines. The machine’s PLC system coordinates all heads, ensuring synchronized operation and allowing operators to adjust parameters (like fill speed or volume) for each head individually via the HMI. Hygiene features include easy access to all filling heads for cleaning, with food grade materials and CIP compatibility to prevent cross contamination. By leveraging multiple filling heads, this machine balances high speed production with precision, reducing per unit production costs and enabling manufacturers to meet growing market demands efficiently.