Tube filling and sealing machine is a highly integrated automatic equipment that realizes the synchronous completion of tube material filling and sealing processes, and is the core equipment of the modern tube packaging production line, which is widely used in large-scale, continuous and high-efficiency production in cosmetics, pharmaceutical, food, daily chemical and other industries. It is suitable for processing a variety of tube types such as plastic tubes, aluminum plastic composite tubes, collapsible tubes and for filling and sealing a variety of materials such as paste, cream, gel, liquid, semi-liquid and even granular materials, covering almost all tube-packed products in the market such as toothpaste, facial cleanser, ointment, jam, hand sanitizer and so on. Discus (Shenzhen) Technology Co.,Ltd has been committed to the research and development and manufacturing of filling and sealing equipment for many years, and has a number of utility model patents for filling equipment such as double-head servo lifting device, double-tube heating lifting device and hose lifting device, which are fully applied in the research and development of tube filling and sealing machine, making the equipment have more excellent performance and more humanized design. The machine adopts a fully automatic working process, including automatic empty tube feeding, tube positioning, material filling, tube sealing, tail cutting, coding and finished product output, which realizes the unmanned operation of the entire production process and greatly improves the production efficiency and reduces the labor intensity of operators. It is equipped with an advanced intelligent control system, which is composed of PLC and high-definition touch screen, which can realize the precise setting and real-time adjustment of various production parameters such as filling volume, filling speed, sealing temperature, sealing time and cutting length, and the system can store multiple sets of production parameters, which is convenient for the quick switching of different product production and meets the production needs of multi-variety and small-batch products. The filling system of the machine adopts a high-precision servo piston filling structure, which can adapt to the filling of materials with different viscosities, and the filling accuracy is high, the error is less than ±0.5%, and the diving filling function can be realized for materials that are easy to foam and produce bubbles, effectively eliminating bubbles in the product and improving the product quality. The sealing system adopts a variety of sealing technologies such as heat sealing, ultrasonic sealing and pressure sealing, which can be flexibly selected according to different tube materials and product requirements, the sealing is firm and tight, no leakage, and the sealing part is beautiful and neat, meeting the high-quality packaging requirements of products. The material contact parts of the machine are all made of food-grade and pharmaceutical-grade stainless steel 304/316 and non-toxic PTFE hoses, which meet the strict hygiene requirements of CGMP, CE and FDA certification, and the machine adopts an open structural design, which is convenient for disassembly, cleaning and maintenance, and can be quickly cleaned to meet the production requirements of different products and avoid cross-contamination. The machine has a high production capacity, with a single machine production efficiency of up to 80-200 tubes per minute, which can be customized and adjusted according to the actual production scale of customers, and can be seamlessly connected with other equipment such as cartoning machines and labeling machines to form a complete automatic packaging production line. In the actual application case, the tube filling and sealing machine of the company has been successfully applied in the production lines of many well-known cosmetics and pharmaceutical enterprises at home and abroad. For example, in the cooperation project with a Japanese enterprise in Shizuoka, the customized tube filling and sealing machine has realized the high-efficiency production of the enterprise's new cosmetic tube products, and has been highly recognized by the customer. The company has a professional technical service team, which can provide customers with one-stop services including equipment model selection, personalized customization, on-site installation and commissioning, technical training, and lifelong maintenance. If you want to know about the specific models, technical parameters, customization solutions and price of the tube filling and sealing machine, please contact our professional team, and we will provide you with the most suitable production solution according to your actual production needs and product characteristics.
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