HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Mineral water bottle filling machine is a specialized automatic filling equipment designed for the characteristics of mineral water products, including the natural mineral substances and trace elements in mineral water, realizing the fully automated process of bottle unscrambling, bottle washing, sterile filling, capping, and bottle discharging, and is the core production equipment of mineral water plants, beverage factories, and bottled water production enterprises in the food and beverage industry. Discus (Shenzhen) Technology Co., Ltd., combining the production characteristics of mineral water and the technical requirements of the bottled water industry, has developed a series of mineral water bottle filling machines that comply with national food safety standards and international standards such as CGMP, CE, and FDA, with the advantages of sterile filling, high filling precision, and stable operation, and are widely used in the mass production of mineral water in PET bottles, glass bottles, and other packaging containers of various specifications. The equipment is optimized for the physical and chemical properties of mineral water, adopting a gravity filling method with low shear force, avoiding the loss of natural mineral substances and trace elements in mineral water during the filling process, and ensuring the original quality and taste of mineral water. The filling system is equipped with high-precision flow meters and servo-controlled filling nozzles with anti-siphoning design, the filling volume error is controlled within ±3ml, complying with the national standard GB 19298-2014 for bottled drinking water, and ensuring the consistency of mineral water volume in each bottle, avoiding the problem of insufficient or excessive filling. The bottle washing module adopts a four-stage washing process of tap water rinsing, pure water rinsing, high-pressure sterile air blowing, and sterile mineral water final rinsing, thoroughly cleaning the inner and outer walls of the bottle, removing dust and impurities, and avoiding the contamination of mineral water by the bottle itself; the filling area is equipped with a Class A laminar flow sterile protection system, with HEPA high-efficiency air filtration, effectively preventing microbial contamination and ensuring the hygiene and safety of mineral water products. All parts in contact with mineral water are made of food-grade 304 stainless steel, with a smooth surface processed by mirror polishing, no dead ends, easy to clean and disinfect, and the material is non-toxic and tasteless, no chemical reaction with mineral water, ensuring the purity of mineral water. The equipment has the characteristic of fast product specification switching, and can adapt to the filling of mineral water with different capacities (200ml-5L) and different bottle shapes by simply adjusting the mechanical parameters and replacing a small number of accessories such as filling nozzles and bottle clamps, with the switching time controlled within 20-30 minutes, improving the production flexibility of the mineral water production line. The central control system adopts a PLC control system and a touch screen human-computer interaction interface, which can realize real-time monitoring of the production process, automatic counting of output, fault self-diagnosis and alarm, and production data recording and storage, facilitating enterprise production management and product quality traceability. The production capacity of the mineral water bottle filling machine can be customized from 500 to 20000 bottles per hour according to the customer's production scale, meeting the production needs of small, medium, and large mineral water plants. The equipment is also equipped with a complete automatic protection system, which will automatically stop the corresponding module and give an alarm when abnormalities such as no bottle, insufficient mineral water supply, bottle jamming, and capping failure occur, avoiding product waste and equipment damage, and the emergency stop button is set at multiple positions to ensure the personal safety of operators. In practical application scenarios, a medium-sized mineral water plant in Southwest China adopted the company’s mineral water bottle filling machine for its 500ml and 1.5L PET bottle mineral water production line, realizing a production capacity of 8000 bottles per hour, with a product qualification rate of 99.92%, and the mineral water quality after filling fully complies with national food safety standards, with no loss of mineral substances and trace elements. The company has a 3000 square meter dust-free workshop and advanced sterile testing equipment, each mineral water bottle filling machine undergoes rigorous performance testing and sterile verification before leaving the factory, and provides one-stop services including on-site installation, commissioning, technical training, and regular maintenance, and the after-sales service team can provide on-site maintenance services within 48 hours in China and within 7 working days overseas. With advanced technology, sterile filling, and reliable quality, the mineral water bottle filling machine of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for mineral water production enterprises to realize large-scale, intelligent, and high-quality production.