HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid filling machine automatic is a state-of-the-art, fully automated filling system engineered for the high-volume production of liquid products across the cosmetics, food, beverage, medicine, chemical, and daily chemical industries. It eliminates manual intervention by integrating automatic bottle handling, precision metering, filling, and post-filling processes, delivering unparalleled efficiency, consistency, and reliability for large-scale manufacturing operations. Discus (Shenzhen) Technology Co., Ltd., leveraging its expertise in industrial automation and filling equipment R&D since 2018, has developed a range of liquid filling machine automatic models that adhere to stringent international standards including CGMP, CE, FDA, and ISO 12100:2010, ensuring compliance with global quality and safety requirements for diverse liquid products. At the core of the liquid filling machine automatic is a sophisticated modular design, comprising an automatic bottle unscrambler, servo-driven filling station, integrated conveying system, PLC control unit, and intelligent monitoring system. The automatic bottle unscrambler efficiently sorts and orients empty containers (glass, PET, HDPE bottles) of varying sizes and shapes, feeding them onto a precision conveyor belt that transports bottles to the filling station with micron-level positioning accuracy. The filling station features multiple customizable filling heads (4-32 heads) equipped with high-precision metering technologies—including servo-piston pumps, electromagnetic flow meters, and volumetric gear pumps—tailored to the liquid’s viscosity, corrosivity, and foaming properties. For low-viscosity liquids like water, juice, and facial toner, gravity or flow meter-based filling ensures fast, accurate dosing with a filling error of ±0.1%. For high-viscosity substances such as edible oil, cosmetic cream, and industrial lubricants, servo-piston pumps deliver consistent volumetric filling with an error margin of ±0.5%, while vacuum filling technology is employed for volatile or oxygen-sensitive liquids like perfumes and medical reagents to prevent degradation. All wetted components are constructed from food-grade 316L stainless steel or chemically resistant polymers, ensuring compatibility with corrosive chemicals and compliance with hygiene standards for food, pharmaceuticals, and cosmetics. The filling nozzles incorporate anti-dripping, anti-foaming, and dive-filling technologies to minimize product waste and ensure clean, precise filling even for foamy or viscous liquids. The integrated conveying system uses servo motors to synchronize bottle movement with filling speed, which can be adjusted from 100 to 2000 bottles per minute (based on 500ml containers) to match production demands. The PLC control unit, paired with a user-friendly touch screen interface, enables operators to store up to 100 production recipes, switch between products in minutes, and monitor real-time production data—including fill volume, output count, and equipment status. Advanced diagnostics alert operators to abnormalities such as low liquid levels, bottle jams, or filling errors, triggering automatic shutdowns to prevent waste and equipment damage. Post-filling, the machine can be seamlessly integrated with capping, labeling, coding, and carton packing equipment to form a complete end-to-end production line, maximizing throughput and reducing labor costs. In real-world applications, a leading beverage manufacturer in Southeast Asia deployed the company’s liquid filling machine automatic for a 500ml bottled water production line, achieving a throughput of 1500 bottles per minute with a fill precision of ±0.3ml and a product qualification rate of 99.97%. A global cosmetic brand adopted the equipment for filling 30ml facial serums, leveraging its sterile filling capabilities and gentle product handling to preserve active ingredients, resulting in a 400% increase in production efficiency compared to semi-automatic systems. Discus (Shenzhen) Technology Co., Ltd. offers extensive customization options for the liquid filling machine automatic, including specialized metering systems for unique liquids, sterile filling modules for pharmaceuticals, and integration with existing production lines. The company provides comprehensive after-sales support, including on-site installation, operator training, preventive maintenance, and 24/7 technical assistance, ensuring optimal performance and longevity of the equipment. With its advanced automation, precision engineering, and flexible design, the liquid filling machine automatic empowers enterprises to scale production, improve product consistency, and maintain a competitive edge in dynamic global markets.