HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid filling line is a complete set of automatic production equipment composed of multiple functional modules such as bottle unscrambling, bottle washing, filling, capping, labeling, and coding, which realizes the whole process automation of liquid product production from empty bottle input to finished product output, and is a core production line in the cosmetics, food, medicine, beverage, and daily chemical industries. Discus (Shenzhen) Technology Co., Ltd., a professional manufacturer of industrial filling equipment with R&D and manufacturing experience since 2018, has developed a series of liquid filling lines with high integration, high efficiency, and strong flexibility, which adhere to international standards such as CGMP, CE, FDA, and ISO 12100:2010, and can be customized according to the specific production needs of customers. The liquid filling line is composed of multiple functional modules, and each module can be flexibly combined and adjusted according to the customer's product characteristics, production scale, and workshop layout. The bottle unscrambling module adopts a high-precision mechanical structure and a photoelectric positioning system, which can realize the automatic sorting and orderly feeding of empty bottles, avoiding bottle collision and damage. The bottle washing module uses high-pressure water washing or air washing technology to thoroughly clean the inner and outer walls of the bottles, ensuring the cleanliness of the bottles. The filling module adopts an advanced servo control filling system, which can realize the precise control of filling volume for liquids with different viscosities, with a filling error controlled within ±1ml. The capping module adopts a flexible cap feeding mechanism and a high-precision servo capping system, which can automatically complete cap sorting, feeding, and capping, ensuring the tight sealing of the bottle cap. The labeling and coding module can realize the automatic labeling of product information and the coding of production date, batch number, and other information, facilitating product quality traceability. All parts of the liquid filling line in contact with liquid are made of food-grade 304 stainless steel, which is corrosion-resistant, easy to clean, and meets the hygiene and safety requirements of food, cosmetic, and pharmaceutical production. The entire line is controlled by a central PLC system, which can realize the centralized control and real-time monitoring of each module, set production parameters, store production recipes, and realize quick switching between different products, which is suitable for the production needs of enterprises with diverse product lines. The liquid filling line is equipped with a complete automatic fault diagnosis and alarm system, which can automatically detect abnormalities such as bottle jamming, insufficient liquid supply, capping failure, and labeling deviation, and give an alarm and stop the corresponding module in time, avoiding product waste and equipment damage. In practical application scenarios, the liquid filling line is widely used in beverage factories, mineral water plants, cosmetic production enterprises, pharmaceutical factories, and daily chemical enterprises. For example, a large beverage factory in South China adopted the company's liquid filling line for the production line of bottled fruit juice and carbonated drinks, with a production capacity of 8000 bottles per hour, the product qualification rate reached 99.9%, and the production efficiency was increased by more than 400% compared with the traditional semi-automatic production line. The company has a professional R&D and design team, which can customize the liquid filling line according to the customer's specific product characteristics, production scale, and workshop layout, and provide one-stop solutions including line design, equipment manufacturing, installation, commissioning, technical training, and after-sales maintenance. With advanced technology, stable performance, and flexible combination characteristics, the liquid filling line of Discus (Shenzhen) Technology Co., Ltd. has become an important equipment for enterprises to realize the automatic and intelligent production of liquid products.