HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Liquid filling machine small refers to a compact, small-volume automatic or semi-automatic filling equipment designed for small-scale production, laboratory use, small-batch customization, and trial production scenarios in the cosmetics, food, medicine, chemical, and electronic industries, with the advantages of small footprint, simple operation, low investment cost, and flexible use, adapting to the filling of small-volume liquid products (1ml-500ml) such as cosmetic essence, medical reagents, electronic chemicals, and food additives. Discus (Shenzhen) Technology Co., Ltd., focusing on the filling needs of small-scale production and laboratory scenarios, has developed a series of small liquid filling machines with humanized design, high filling precision, and stable performance, complying with international quality and safety standards such as CGMP, CE, and ISO 12100:2010, and adapting to the filling of various liquid products in small bottles, vials, and test tubes of various specifications. The equipment is available in two types: automatic and semi-automatic, with the semi-automatic type being more suitable for laboratory use and small-batch production, adopting manual bottle feeding and automatic filling, and the automatic type being suitable for small-scale mass production, equipped with a small conveyor belt and automatic bottle positioning function. The core metering system of the small liquid filling machine adopts a high-precision micro piston pump or gear pump, with a filling precision controlled within ±0.01ml for ultra-small volume filling (1ml-10ml) and ±0.1ml for small volume filling (10ml-500ml), ensuring the accuracy and consistency of the filling volume, which is particularly important for high-value liquid products such as medical reagents and electronic chemicals. The filling range is adjustable from 1ml to 500ml, which can be steplessly adjusted by rotating the precision adjusting knob or setting parameters on the touch screen (for automatic type), adapting to the filling of liquid products of various small-volume specifications, and the filling speed is 5-60 bottles per minute, suitable for small-batch production and trial production of new products. All parts in contact with liquid are made of food-grade 304/316 stainless steel and corrosion-resistant engineering plastics, meeting the hygiene requirements of food, cosmetics, and pharmaceutical production, and the filling nozzle is designed with an ultra-fine caliber (0.5mm-2mm) for ultra-small volume filling, effectively preventing liquid splashing and waste, and the filling nozzle can be replaced with different specifications to adapt to the filling of small bottles and vials with different calibers. The small liquid filling machine has an extremely compact structural design, with a footprint of less than 0.5 square meters (semi-automatic type) and 1 square meter (automatic type), easy to place on laboratory benches or in small workshops, and the whole machine weight is less than 10kg (semi-automatic type) and 30kg (automatic type), easy to move and carry. The operation is simple and intuitive: the semi-automatic type can complete filling by stepping on the foot switch or pressing the start button, and the automatic type is equipped with a small touch screen, which can set filling parameters and start/stop the filling process with one key, without the need for professional technical personnel to operate. The equipment has a simple structure with no complex electronic and pneumatic components, resulting in low failure rates and easy maintenance; vulnerable parts such as sealing rings and filling nozzles are standardized and universal, with low purchase and replacement costs, reducing the later use cost of enterprises. The small liquid filling machine is equipped with a basic protection system, which will automatically stop filling when the bottle is not in place or the liquid level is too low, avoiding product waste and equipment damage, and the emergency stop button is set at a convenient position to ensure the personal safety of operators. In practical application scenarios, a biopharmaceutical laboratory in China adopted the company’s semi-automatic small liquid filling machine for the filling of small-volume medical reagents (1ml-5ml), with a filling precision of ±0.02ml, meeting the experimental and small-batch production needs of the laboratory, and the operation is simple and flexible, improving the experimental efficiency. A small cosmetic workshop in South Korea adopted the company’s automatic small liquid filling machine for the filling of facial essence (10ml-30ml), with a filling speed of 30 bottles per minute, a product qualification rate of 99.9%, and low investment and quick results, meeting the small-batch customized production needs of the workshop. A chemical laboratory adopted the equipment for the filling of small-volume chemical reagents (5ml-100ml), with corrosion-resistant filling components, effectively preventing the corrosion of the equipment by chemical reagents, and ensuring the safety and reliability of the filling process. The company can customize the small liquid filling machine according to the customer’s specific liquid product characteristics, filling volume requirements, and use scenarios, such as adding a heating and insulation system for high viscosity products, adding a degassing function for foaming products, and replacing the filling system with corrosion-resistant materials for corrosive products, and provide professional technical guidance on equipment use and maintenance. With reliable quality, small size, and high precision, the small liquid filling machine of Discus (Shenzhen) Technology Co., Ltd. provides a practical and efficient filling solution for small-scale production, laboratory use, and small-batch customization scenarios, helping enterprises and institutions improve filling efficiency and product quality with minimal investment.