HTL600 Liquid Filling Machine: Complete Degassing & FDA-Certified

Water bottle filling machine is a core automatic equipment for the production of bottled water (mineral water, purified water, distilled water) and water-based products (cosmetic toners, medical water preparations), integrating bottle handling, washing, filling, capping, and quality inspection functions. It is widely used in the food, beverage, cosmetic, and pharmaceutical industries, enabling enterprises to achieve large-scale, standardized, and hygienic production. Discus (Shenzhen) Technology Co., Ltd., a professional manufacturer with a 1000-square-meter factory and 3000-square-meter dust-free workshop, has developed a series of water bottle filling machines that adhere to CGMP, CE, FDA, and ISO 12100:2010 standards, combining advanced technology, reliable performance, and user-friendly operation. The machine’s key components include an automatic bottle unscrambler, bottle washer, filling host, capping machine, conveyor system, and control panel. The bottle unscrambler uses vibration or mechanical sorting to arrange empty bottles in an orderly manner, with adjustable guides to accommodate different bottle shapes and sizes (diameter 20mm-100mm, height 50mm-300mm). The bottle washer employs a multi-stage cleaning process—rinsing with tap water, high-pressure pure water spraying, and sterile air drying—to ensure bottle interior cleanliness, meeting food and pharmaceutical hygiene requirements. The filling host is equipped with high-precision filling heads (4-32) and metering systems (flow meter, piston pump), with a filling range of 200ml-5L and error controlled within ±1ml, ensuring accurate water volume per bottle. The capping machine supports various cap types (screw, snap, induction seal) and uses servo control to adjust torque, ensuring tight sealing without bottle damage. The conveyor system uses food-grade belts with variable speed control, synchronizing with filling and capping speeds to maintain production efficiency. All wetted components are made of food-grade 304 stainless steel, and the machine’s closed design minimizes dust and microbial contamination. The PLC control system and touchscreen interface allow operators to set production parameters, store multiple recipes, monitor real-time production data (output, filling volume, fault codes), and perform automatic quality checks—rejecting underfilled or uncapped bottles. The machine’s production capacity ranges from 500 to 12000 bottles per hour, making it suitable for small, medium, and large-scale enterprises. In practical applications, a Thai water product processing enterprise partnered with Discus after the 2024 Bangkok exhibition, adopting the machine for its 500ml mineral water bottles, achieving 8000 bottles per hour with a 99.95% qualification rate. A domestic cosmetic company uses the equipment for 150ml water-based toner bottles, integrating it with a labeling machine to form a complete production line, improving efficiency by 300% compared to manual filling. The machine can be customized with additional features such as UV sterilization for sterile products, bottle inspection cameras for quality control, or carton packing modules for end-of-line packaging. Discus provides comprehensive after-sales services, including on-site installation, commissioning, operator training, and regular maintenance, with a professional team ensuring timely technical support. With its high integration, efficiency, and compliance with global standards, the water bottle filling machine is a reliable solution for enterprises seeking to optimize bottled water production, ensure product quality, and expand market share.