Discus (Shenzhen) Technology Co., Ltd. has developed a special toothpaste filling machine with high precision and high efficiency for the unique production process and quality requirements of the toothpaste industry, which is a professional filling equipment specially used for the filling production of various toothpaste products, including ordinary toothpaste, gel toothpaste, whitening toothpaste, herbal toothpaste and children's toothpaste, and is the core equipment of the toothpaste production line, which can meet the large-scale and high-precision production needs of toothpaste enterprises at home and abroad. The toothpaste filling machine integrates advanced vacuum degassing and precise metering filling technology, aiming at the characteristics of toothpaste materials such as high viscosity, easy to produce air bubbles and uneven density, the vacuum degassing system can completely eliminate the air bubbles in the toothpaste material during the filling process, avoid the phenomenon of tube expansion and bursting caused by air expansion in the toothpaste tube during storage and transportation, and ensure that the filled toothpaste has a uniform density and good structural stability, the precise metering filling system adopts a high-precision gear metering pump, which can realize the accurate control of the toothpaste filling volume, with a filling accuracy of up to 卤0.2%, and ensure the consistency of the filling volume of each toothpaste tube, avoiding the waste of raw materials and the unqualified product quality caused by overfilling or underfilling. The equipment adopts a fully automated operating system, which can realize the whole process of automatic tube feeding, photoelectric positioning, precise filling, tube conveying and blanking, the tube feeding part adopts a special vibration feeding device, which can realize the orderly feeding of toothpaste tubes of different specifications, the photoelectric positioning system can realize the accurate positioning of the toothpaste tube pattern and filling position, ensure the consistency of the filling position, and the tube conveying part adopts a belt turntable cup chain conveying device with patented design, which can realize the stable and continuous conveying of toothpaste tubes, avoid tube jamming and falling during the filling process, and ensure the smooth progress of the production line. The toothpaste filling machine has strong material adaptability, which can handle toothpaste materials with different viscosities and formulations, including toothpaste materials containing abrasive particles, plant extracts and other additives, the filling head is designed with anti-wear and anti-clogging structure, the inner wall of the filling head is polished to a mirror finish, which is smooth and not easy to adhere to materials, and can avoid the clogging of the filling head caused by abrasive particles, ensuring the long-term stable operation of the equipment. Compliant with CGMP, CE and FDA certification standards and food safety requirements of the daily chemical industry, all parts of the equipment in contact with toothpaste materials are made of 304 food-grade stainless steel, which is non-toxic, tasteless and corrosion-resistant, and the material pipeline is designed with a seamless connection structure, which avoids material residue and bacterial breeding, the equipment has an easy-to-clean design, the filling head and material pipeline can be quickly disassembled and cleaned, and the fast variety switching function can realize the quick replacement of different toothpaste formulations, reducing the downtime of the production line and improving the production efficiency. The toothpaste filling machine has a high production capacity, which can reach 50-200 tubes per minute according to the specifications of the toothpaste tube, and can be customized according to the customer's production scale to meet the production needs of small and medium batch and large-scale mass production. The equipment has been widely applied in the production lines of many domestic and foreign toothpaste enterprises, including the cooperation with a well-known Thailand toothpaste enterprise, the equipment has improved the production efficiency of the customer's production line by more than 60% and reduced the product defect rate to less than 0.1% after being put into use, winning high recognition from customers. The company provides a complete set of production solutions for the toothpaste filling machine, including pre-sales technical consultation, on-site installation and commissioning, operator technical training, regular maintenance and spare parts supply, and the after-sales service team can provide 24-hour on-site maintenance services to ensure the long-term stable operation of the toothpaste production line, and help customers improve the production efficiency and product quality of the toothpaste production line.
Copyright © 2024 by Discus Shenzhen Co.,Ltd